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Home My WebLink AboutFINAL TURNOVER PACKAGE - 23-00669 - Tagg N Go - Car WashYour source for custom metal fabrication (208) 881-1728 JJCFABRICATION@GMAIL.COM Data Package for Repair: Rexburg, ID TaggNGo Car Wash JJC Fabrication and Mine Maintenance Job Number 1224 December 18th 2023 Page 1 of 75 Page 2 of 75 Page 3 of 75 Page 4 of 75 Page 5 of 75 Page 6 of 75 Page 7 of 75 Page 8 of 75 Page 9 of 75 Page 10 of 75 Page 11 of 75 Page 12 of 75 Page 13 of 75 Page 14 of 75 Page 15 of 75 Page 16 of 75 Page 17 of 75 Page 18 of 75 Page 19 of 75 Page 20 of 75 Page 21 of 75 Page 22 of 75 Page 23 of 75 Page 24 of 75 Page 25 of 75 Page 26 of 75 Page 27 of 75 Page 28 of 75 Page 29 of 75 Page 30 of 75 Page 31 of 75 Page 32 of 75 Page 33 of 75 Page 34 of 75 Page 35 of 75 Page 36 of 75 Page 37 of 75 Page 38 of 75 Page 39 of 75 Page 40 of 75 Your source for custom metal fabrication (208) 881-1728 JJCFABRICATION@GMAIL.COM Design Changes Page 41 of 75 FROST Structural Engineering 1020 Lincoln Road Phone: 208.227.8404 Idaho Falls, ID 83401 Fax: 208.227.8405 www.frost-structural.com SSI No. : Re : Project : Date:SEAL: To : From : Project No. : Reference:Instruction: FSE December 13, 2023 STRUCTURAL SUPPLEMENTAL INFORMATION 1 Structural Changes Tagg N Go Carwash Ace High Builders, LLC JRH IF23-388 December 13, 2023 There were (2) panels where the corbel's were poured 3" lower than the rest of the panels (panels 35 and 36). A steel tube will be placed as a spacer and the angle on top of the hollowcore will be flipped over to weld to the plate. See attached updated detail. Detail 201 There were a few embed plates placed too low for the angles to be able to be welded to the wall panels. At these locations, Simpson 3/4"Øx5 1/2" Strong-Bolt 2 bolts shall be installed at 24" o.c. or Hilti equivalent. See attached updated detail. Detail 203 This detail from the Panel Shop Drawings may be amended to 4" long solid rod as shown in the updated detail.WF2 An embed plate was missed in the foundation of the short panel WP11. This plate may be attached to the footing with (4) wedge anchors anchors. WP11 12/13/2023 FROST Structural Engineering Project Name:Project No. : Eng. : Date : Sheet :FSE 201 PRECAST ROOF PANEL AT PRECAST CONCRETE WALL NO SCALE KEYNOTES: 1.1/4"x4"x4" EMBED PLATE W/ (1) 5 8"x5" HEADED STUD AT 48" O.C. 2.PRECAST CONCRETE WALLS, SEE PLAN 3.PRECAST ROOF PANEL, SEE PLAN 4.CONT 12" x 3" KOROLATH BEARING PAD OR EQUAL 5.CONCRETE CORBEL BY PRECAST MANUFACTURER 6.CONT L4x4X1/4 ANGLE 7.3x6x14 A304 STAINLESS STEEL TUBE STEEL SPACER AT LOW CORBELS 4" MIN BEARING 6" 2 3 1 5 4 NOTE: A.PRECAST MANUFACTURER SHALL DESIGN PARAPET FOR ±38 PSF (ASD) WIND LOAD 1 3/164 6 7 203 PRECAST ROOF PANEL AT PRECAST CONCRETE WALL NO SCALE KEYNOTES: 1.PRECAST CONCRETE WALLS, SEE PLAN 2.1/4"x4"x4" EMBED PLATE W/ (1) 5 8"x5" HEADED STUD AT 32" O.C. 3.PRECAST ROOF PANEL, SEE PLAN 4.SIMPSON 3 4" Ø STRONG-BOLT 2 OR 3 4" Ø HILTI KWIK BOLT TZ2 ANCHORS AT 24" O.C. WITH A MINIMUM OF 3 12" EMBED. INSTALL PER MFR INSTRUCTIONS NOTE: A.PRECAST MANUFACTURER SHALL DESIGN PARAPET FOR ±38 PSF (ASD) WIND LOAD 3 1 2 3/16 4 4 Tagg N Go Carwash IF23-388 JRH 12/13/23 Page 1 of 2 Page 43 of 75 FROST Structural Engineering Project Name:Project No. : Eng. : Date : Sheet :FSE WF2 DETAIL REF:NO SCALE 1/4 4 EMBEDDED PLATE 1" DIA. x 5" LONG SOLID ROD 1/44 4" Tagg N Go Carwash IF23-388 JRH 12/13/23 Page 2 of 2 Page 44 of 75 FROST Structural Engineering 1020 Lincoln Road Phone: 208.227.8404 Idaho Falls, ID 83401 Fax: 208.227.8405 www.frost-structural.com SSI No. : Re : Project : Date:SEAL: To : From : Project No. : Reference:Instruction: FSE December 15, 2023 Lintel ledge at the side of Panel 9 was poured 6" too high. This edge should be cut down 6 1/2" to accommodate 1/2" plate being anchored into the wall below. The 1/2" plate should be anchored into the concrete wall w/ (2) 1/2" Ø wedge anchors. The heads of the anchors will then be ground off and the plate will be plug welded to each anchor. WP 9 Lintel ledge at the side of Panel 12 was poured 2" too low. This edge will be built up with 2" of plate steel and then grouted solid around the inserted plate steel. WP12 STRUCTURAL SUPPLEMENTAL INFORMATION 2 Structural Changes Tagg N Go Carwash Teton Prestress JRH IF23-388 December 15, 2023 ㄲ⼱㔯㈰㈳ Your source for custom metal fabrication (208) 881-1728 JJCFABRICATION@GMAIL.COM Material Certifications Page 46 of 75 Page 47 of 75 Page 48 of 75 Page 49 of 75 Page 50 of 75 Page 51 of 75 Page 52 of 75 Page 53 of 75 Page 54 of 75 Page 55 of 75 Page 56 of 75 Your source for custom metal fabrication (208) 881-1728 JJCFABRICATION@GMAIL.COM Filler Material Certifications Weld Procedure Specifications Welder Qualifications Page 57 of 75 Page 58 of 75 Page 59 of 75 Page 60 of 75 D1.1-S01-MPF rev. 0 Page 1 of 2 WELDING PROCEDURE SPECIFICATION (WPS) YES ( X ) PREQUALIFIED Yes QUALIFIED BY TESTING No . or PROCEDURE QUALIFICATION RECORD (PQR) YES ( ) COMPANY NAME: JJC Fabrication and Mine Maintenance IDENTIFICATION D1.1-S01-MPF . WELDING PROCESS(es): SMAW REVISION: -0- DATE: 11/27/2017 BY: PB . SUPPORTING PQR No(s): PREQUALIFIED TYPE - MANUAL ( X ) SEMI-AUTOMATIC ( ) MACHINE ( ) AUTOMATIC ( ) JOINT DESIGN USED TYPE: Multiple Pass Fillet Welds per AWS D1.1-2015 POSITION: All Position Fillet Welds .. Multiple Pass Tee & Lap Fillet Welds POSITION OF GROOVE: N/A FILLET: All Position . SINGLE ( X ) DOUBLE WELD ( X ) VERTICAL PROGRESSION: UP ( X ) DOWN ( ) BACKING YES ( X ) NO ( ) BACKING MATERIAL Base Metal As-Fit ELECTRICAL CHARACTERISTICS ROOT OPENING: N/A ROOT FACE: N/A GROOVE ANGLE: N/A RADIUS: N/A TRANSFER MODE BACK GOUGING: YES (X) NO ( ) METHOD Air Carbon Arc GMAW SHORT CIRCUITING ( ) GLOBULAR ( ) SPRAY ( ) BASE METALS CURRENT AC ( ) DCEP ( X ) DCEN ( ) MATERIAL SPEC AWS Groups I & II, Table 3.1 PULSED ( ) OTHER _______. TYPE OR GRADE: All Grades per Groups I & II THICKNESS: GROOVE N/A TECHNIQUE FILLET: from 0.125” to Unlimited PIPE DIA: All Dia. Fillet STRINGER OR WEAVE BEAD: String or Weave . SINGLE OR MULTI-PASS: Multi-Pass . FILLER METALS NUMBER OF ELECTRODES: Single . AWS SPECIFICATION: AWS A5.1 & A5.5 CONTACT TUBE TO WORK DISTANCE: N/A . AWS CLASSIFICATION: E7018 PEENING: Not Allowed . INTERPASS CLEANING: Hand Chip, Brush or Grind . SHIELDING FLUX: Covered Electrode GAS: N/A POSTWELD HEAT TREATMENT COMPOSITION: N/A TEMPERATURE: None . FLOW RATE: N/A TIME: N/A . GAS CUP SIZE: N/A . PREHEAT PREHEAT TEMPERATURE, MIN: ____32o F. for “T” up to ¾”, 50o F. for “T” ¾” thru 1.5” , 150o F for “T” 1.5” thru 2.5”, .225o F for “T” over 2.5” . INTERPASS TEMPERATURE, MIN: Same as Preheat Temperature . WELDING PROCEDURE FILLER METALS CURRENT JOINT DETAILS PASS **Multiple Pass Fillet Welds OR WELD LAYER PROCESS CLASS DIAM. TYPE & POLARITY *AMPS VOLTS TRAVEL SPEED 1 SMAW E7018 3/32” DCEP 60-90 20-24 6-16 IPM See Page 2 1 or 2 SMAW E7018 1/8” DCEP 90-120 20-26 6-16 IPM AS REQUIRED TO COMPLETE SMAW E7018 1/8” or 5/32” DCEP DCEP 90-120 100-150 20-26 22-28 6-16 IPM 6-16 IPM * Note No Single Pass to Exceed The Following Thickness(es) Flat Position 3/8” Horizontal Position 5/16” Vertical Position 1/2” Over Head Position 5/16” Page 61 of 75 D1.1-S01-MPF rev. 0 Page 2 of 2 WPS Number: D1.1-S01-MPF Multipass fillet weld Welding Process Joint Design Joint Allowed Base Metal Thickness Fillet Weld Preparation Allowed Welding Positions SMAW Tee Fillet Unlimited As Fit All SMAW Lap Fillet Unlimited As Fit All Notes: 1. Maximum single pass fillet weld: Overhead and Horizontal: 5/16”, Flat 3/8” and Vertical: ½”. 2. Maximum single fill pass of 3/16”. 3. Backing material shall be the same as base metal. 4. This procedure is written in accordance with AWS D1.1 2015. Page 62 of 75 D1.1-S01-SPF rev. 0 Page 1 of 2 WELDING PROCEDURE SPECIFICATION (WPS) YES ( X ) PREQUALIFIED Yes QUALIFIED BY TESTING No . or PROCEDURE QUALIFICATION RECORD (PQR) YES ( ) COMPANY NAME: JJC Fabrication and Mine Maintenance IDENTIFICATION D1.1-S01-SPF . WELDING PROCESS(es): SMAW REVISION: -0- DATE: 11/27/2017 BY: PB . SUPPORTING PQR No(s): PREQUALIFIED TYPE - MANUAL ( X ) SEMI-AUTOMATIC ( ) MACHINE ( ) AUTOMATIC ( ) JOINT DESIGN USED TYPE: Single Pass Fillet Welds per AWS D1.1-2015 POSITION: All Position Fillet Welds .. Single Pass Tee & Lap Fillet Welds POSITION OF GROOVE: N/A FILLET: All Position . SINGLE ( X ) DOUBLE WELD ( ) VERTICAL PROGRESSION: UP ( X ) DOWN ( ) BACKING YES ( X ) NO ( ) BACKING MATERIAL Base Metal As-Fit ELECTRICAL CHARACTERISTICS ROOT OPENING: N/A ROOT FACE: N/A GROOVE ANGLE: N/A RADIUS: N/A TRANSFER MODE BACK GOUGING: YES (X) NO ( ) METHOD Air Carbon Arc GMAW SHORT CIRCUITING ( ) GLOBULAR ( ) SPRAY ( ) BASE METALS CURRENT AC ( ) DCEP ( X ) DCEN ( ) MATERIAL SPEC AWS Groups I & II, Table 3.1 PULSED ( ) OTHER . TYPE OR GRADE: All Grades per Groups I & II THICKNESS: GROOVE N/A TECHNIQUE FILLET: from 0.125” to Unlimited PIPE DIA: All Dia. Fillet STRINGER OR WEAVE BEAD: String or Weave . SINGLE OR MULTI-PASS: Single . FILLER METALS NUMBER OF ELECTRODES: Single . AWS SPECIFICATION: AWS A5.1 & A5.5 CONTACT TUBE TO WORK DISTANCE: N/A . AWS CLASSIFICATION: E7018 PEENING: Not Allowed . INTERPASS CLEANING: Hand Chip, Brush or Grind . SHIELDING FLUX: Covered Electrode GAS: N/A POSTWELD HEAT TREATMENT COMPOSITION: N/A TEMPERATURE: None . FLOW RATE: N/A TIME: N/A . GAS CUP SIZE: N/A . PREHEAT PREHEAT TEMPERATURE, MIN: ____32o F. for “T” up to ¾”, 50o F. for “T” ¾” thru 1.5” , 150o F for “T” 1.5” thru 2.5”, .225o F for “T” over 2.5” . INTERPASS TEMPERATURE, MIN: Same as Preheat Temperature . WELDING PROCEDURE FILLER METALS CURRENT JOINT DETAILS PASS **Single Pass Fillet Welds OR WELD LAYER PROCESS CLASS DIAM. TYPE & POLARITY *AMPS VOLTS TRAVEL SPEED 1 SMAW E7018 3/32” DCEP 60-90 20-26 6-16 IPM See Page 2 1 or 2 SMAW E7018 1/8” DCEP 90-120 20-26 6-16 IPM Reverse AS REQUIRED TO COMPLETE SMAW E7018 1/8” or 5/32” DCEP DCEP 90-120 100-150 20-26 22-28 6-16 IPM 6-16 IPM * Note No Single Pass to Exceed The Following Thickness(es) Flat Position 3/8” Horizontal Position 5/16” Vertical Position 1/2” Over Head Position 5/16” Page 63 of 75 D1.1-S01-SPF rev. 0 Page 2 of 2 WPS Number: D1.1-S01-SPF Single Pass Fillet Welding Process Joint Design Joint Allowed Base Metal Thickness Fillet Weld Preparation Allowed Welding Positions SMAW Tee Fillet Unlimited As Fit All SMAW Lap Fillet Unlimited As Fit All Notes: 1. Maximum single pass fillet weld: Overhead and Horizontal: 5/16”, Flat 3/8” and Vertical: ½”. 2. Maximum single fill pass of 3/16”. 3. Backing material shall be the same as base metal. 4. This procedure is written in accordance with AWS D1.1 2015. Page 64 of 75 D1.1-S01-SG rev. 0 Page 1 of 2 WELDING PROCEDURE SPECIFICATION (WPS) YES ( X ) PREQUALIFIED Yes QUALIFIED BY TESTING No . or PROCEDURE QUALIFICATION RECORD (PQR) YES ( ) COMPANY NAME:_JJC Fabrication and Mine Maintenance_ IDENTIFICATION D1.1-S01-FBG . WELDING PROCESS(es): SMAW REVISION: -0- DATE: 11/27/2017_BY:_PB . SUPPORTING PQR No(s): PREQUALIFIED TYPE - MANUAL ( X ) SEMI-AUTOMATIC ( ) MACHINE ( ) AUTOMATIC ( ) JOINT DESIGN USED TYPE: Flare Bevel Groove per AWS D1.1-2015 POSITION: All Position Groove .. AWS BTC-P10 POSITION OF GROOVE: All FILLET: N/A . SINGLE ( X ) DOUBLE WELD ( X ) VERTICAL PROGRESSION: UP ( X ) DOWN ( ) BACKING YES ( X ) NO ( ) BACKING MATERIAL Metal or Weld Metal ELECTRICAL CHARACTERISTICS ROOT OPENING: 0” ROOT FACE: N/A GROOVE ANGLE: 3/16” min RADIUS: 3/16” min TRANSFER MODE BACK GOUGING: YES ( ) NO (X) METHOD N/A GMAW SHORT CIRCUITING ( ) GLOBULAR ( ) SPRAY ( ) BASE METALS CURRENT AC ( ) DCEP ( X ) DCEN ( ) MATERIAL SPEC AWS Groups I & II, Table 3.1 PULSED ( ) OTHER SMAW - DC Reverse Polarity . TYPE OR GRADE: All Grades per Groups I & II THICKNESS: GROOVE 3/16” min TECHNIQUE FILLET: N/A PIPE DIA: N/A STRINGER OR WEAVE BEAD: String or Weave . SINGLE OR MULTI-PASS: Single or Multipass . FILLER METALS NUMBER OF ELECTRODES: Single . AWS SPECIFICATION: AWS A5.1 & A5.5 CONTACT TUBE TO WORK DISTANCE: N/A . AWS CLASSIFICATION: E7018 PEENING: Not Allowed . INTERPASS CLEANING: Hand Chip, Brush or Grind . SHIELDING FLUX: Covered Electrode GAS: N/A POSTWELD HEAT TREATMENT COMPOSITION: N/A TEMPERATURE: None . FLOW RATE: N/A TIME: N/A . GAS CUP SIZE: N/A . PREHEAT PREHEAT TEMPERATURE, MIN: ____32o F. for “T” up to ¾”, 50o F. for “T” ¾” thru 1.5” , 150o F for “T” 1.5” thru 2.5”, .225o F for “T” over 2.5” . INTERPASS TEMPERATURE, MIN: Same as Preheat Temperature . WELDING PROCEDURE FILLER METALS CURRENT JOINT DETAILS PASS Square-Groove Welds OR WELD LAYER PROCESS CLASS DIAM. TYPE & POLARITY *AMPS VOLTS TRAVEL SPEED 1 SMAW E7018 3/32” DCEP 60-90 20-24 6-16 IPM See Page 2 1 or 2 SMAW E7018 E7018 1/8” DCEP 90-120 22-26 Reverse AS REQUIRED TO COMPLETE SMAW E7018 E7018 E7018 1/8” or 5/32” DCEP DCEP 90-120 100-150 22-26 22-28 Page 65 of 75 D1.1-S01-SG rev. 0 Page 2 of 2 WPS Number: D1.1-S01-SG Notes: 1. Maximum root pass thickness: Flat: 3/8”, Horizontal: 5/16”, Vertical ½”, Overhead 5/16”. 2. Maximum single pass fillet weld: Overhead and Horizontal: 5/16”, Flat 3/8” and Vertical: ½”. 3. Maximum single fill pass of 3/16”. 4. Backing material shall be the same as base metal. 5. This procedure is written in accordance with AWS D1.1 2015. Page 66 of 75 Page 67 of 75 AWS D1.1/D1.1M:2015 ANNEX M Form M-4 WELDER, WELDING OPERATOR, OR TACK WELDER PERFORMANCE QUALIFICATION TEST RECORD Name Gunner Lampe Test Date 12/08/2023 Rev. ID Number GL Record No. GL120823 -0- Stamp No. GL Std. Test No. -- Company JJC Fabrication and Mine Maintenance WPS No. D1.1-SMAW-03 -0- Division Production Qualified To AWS D1.1 Base Metals Specification Type or Grade AWS Group No. Size (NPS) Schedule Thickness Diameter Base Material ASTM A36 -- II -- -- 1/2” Plate -- Welded To ASTM A36 -- II -- -- 1/2” Plate -- Variables Actual Values RANGE QUALIFIED Type of Weld Joint Plate-Groove Groove, Fillet, PJP, Slot, & T/Y/K PJP Only Base Metal Group II to Group II Any Group I and Group II Materials Table 3.1 Groove Fillet Groove Fillet Plate Thickness 1/2” -- 1/8” – 1” 1/8” minimum Pipe/Tube Thickness -- -- 1/8” – 1” 1/8” minimum Pipe Diameter -- -- 24” and over Unlimited Welding Process SMAW SMAW SMAW Type (Manual, Semiautomatic, Mechanized, Automatic) Manual (Fill and Cover) Manual Backing With With / incl. Backgouging and Back Welding Filler Metal (AWS Spec) 5.1 & 5.5 A5.1 and A5.5 AWS Classification E7018 All F-Number 4 1 thru 4 Position 3G F, H, V Groove – Plate & Pipe > 24 in All Groove – Pipe < 24 in -- Fillet – Plate & Pipe > 24 in All Fillet – Pipe < 24 in All Progression Vertical Up Vertical Up GMAW Transfer Mode -- -- Single or Multiple Electrodes -- -- Gas/Flux Type -- -- TEST RESULTS Type of Test Acceptance Criteria Results Remarks Visual Examination per 4.9.1 4.9.1 Acceptable 3G Two Side Bends 4.9.3.3 Acceptable CERTIFICATION Test Conducted by: P. Barker AWS/CWI Laboratory Freedom Industries LLC Test Number GL120823 File Number Same as above We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Clause 4 AWS D1.1/D1.1M ( 2015 ) Structural Welding Code – Steel. (Year) Manufacture or Contractor: JJC Fabrication and Mine Maintenance Authorized by: Digitally signed by Phillip Barker DN: cn=Phillip Barker, c=US, ou=Freedom Industries LLC, email=barkerphill@gmail.com Date: 2023.12.10 14:13:38 -07'00' Phillip Barker Page 68 of 75 AWS D1.1/D1.1M:2015 ANNEX M Form M-4 WELDER, WELDING OPERATOR, OR TACK WELDER PERFORMANCE QUALIFICATION TEST RECORD Name Jared Brummond Test Date 12/08/2023 Rev. ID Number JB Record No. JB120923 -0- Stamp No. JB Std. Test No. -- Company JJC Fabrication and Mine Maintenance WPS No. D1.1-SMAW-03 -0- Division Production Qualified To AWS D1.1 Base Metals Specification Type or Grade AWS Group No. Size (NPS) Schedule Thickness Diameter Base Material ASTM A36 -- II -- -- 1/2” Plate -- Welded To ASTM A36 -- II -- -- 1/2” Plate -- Variables Actual Values RANGE QUALIFIED Type of Weld Joint Plate-Groove Groove, Fillet, PJP, Slot, & T/Y/K PJP Only Base Metal Group II to Group II Any Group I and Group II Materials Table 3.1 Groove Fillet Groove Fillet Plate Thickness 1/2” -- 1/8” – 1” 1/8” minimum Pipe/Tube Thickness -- -- 1/8” – 1” 1/8” minimum Pipe Diameter -- -- 24” and over Unlimited Welding Process SMAW SMAW SMAW Type (Manual, Semiautomatic, Mechanized, Automatic) Manual (Fill and Cover) Manual Backing With With / incl. Backgouging and Back Welding Filler Metal (AWS Spec) 5.1 & 5.5 A5.1 and A5.5 AWS Classification E7018 All F-Number 4 1 thru 4 Position 3G F, H, V Groove – Plate & Pipe > 24 in All Groove – Pipe < 24 in -- Fillet – Plate & Pipe > 24 in All Fillet – Pipe < 24 in All Progression Vertical Up Vertical Up GMAW Transfer Mode -- -- Single or Multiple Electrodes -- -- Gas/Flux Type -- -- TEST RESULTS Type of Test Acceptance Criteria Results Remarks Visual Examination per 4.9.1 4.9.1 Acceptable 3G Two Side Bends 4.9.3.3 Acceptable CERTIFICATION Test Conducted by: P. Barker AWS/CWI Laboratory Freedom Industries LLC Test Number JB120923 File Number Same as above We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Clause 4 AWS D1.1/D1.1M ( 2015 ) Structural Welding Code – Steel. (Year) Manufacture or Contractor: JJC Fabrication and Mine Maintenance Authorized by: Digitally signed by Phillip Barker DN: cn=Phillip Barker, c=US, ou=Freedom Industries LLC, email=barkerphill@gmail.com Date: 2023.12.10 13:47:14 -07'00' Phillip Barker Page 69 of 75 Page 70 of 75 Page 71 of 75 Page 72 of 75 Page 73 of 75 Page 74 of 75 Page 75 of 75