Loading...
HomeMy WebLinkAboutDE-ICE PLAN - 23-00669 - Tagg N Go - Car WashGSPublisherVersion 0.0.100.100 TOTAL HEATED AREA: 1,995 ft2 TOTAL SYSTEM HEAD: 18.4 ft TOTAL FLOW : 17.8 GPM BOILER LOAD: 242,322 BTU/h TOTAL SYSTEM VOL. 52 GALLONS ( PROPYLENE GLYCOL / H20) CARWASH BOILERS INC. 2888 NATIONWIDE PARKWAY BRUNSWICK , OHIO 44212 888-316-8514 SCALE: 1/16" = 1'-0" DATE: 08- 11 - 2023 SHEET: DWG NO: P9050 REVISION: 1 ENG. : CJR Lay 12" on Center -6" from side walls, drains . Piping from Boiler to manifolds supplied by others. PROJECT : DESIGNED FOR : Tagg-N-Go Lengths may vary one on site: LAY TUBING BEFORE CUTTING FROM ROLL BURY 2"-4" DEPTH. NOT RESPONSIBLE FOR SYSTEM OPERATION IF NOT INSTALLED AS SHOWN. REXBURG 2 LENGTH OF 1.25" S/R PIPE 225' ( ONE-WAY)=450' ( R/ T) + 20' = 470' ( TOTAL LENGTH ) CUT 1/2'' TUBE ROLL TO LENGTHS OF : ZONE 1 ( EXIT) 165' 172' 177' 158' 138' 150' ZONE 2 ( ENTRANCE ) 173' 171' 165' 171' 160' 176' 176' 176' 176' 173' 171' 165' 171' 160'172' 165'177' 158' 138' 150' 67PROPOSED CARWASH BUILDING NUMBER ON BOX INDICATES NUMBER OF PORTS IN MANIFOLD BOX TUNNEL DE-ICE PLAN GSPublisherVersion 0.0.100.100 TOTAL HEATED AREA: 1,995 ft2 TOTAL SYSTEM HEAD: 18.4 ft TOTAL FLOW : 17.8 GPM BOILER LOAD: 242,322 BTU/h TOTAL SYSTEM VOL. 52 GALLONS ( PROPYLENE GLYCOL / H20) CARWASH BOILERS INC. 2888 NATIONWIDE PARKWAY BRUNSWICK , OHIO 44212 888-316-8514 SCALE: 1/16" = 1'-0" DATE: 08- 11 - 2023 SHEET: DWG NO: P9050 REVISION: 1 ENG. : CJR Lay 12" on Center -6" from side walls, drains . Piping from Boiler to manifolds supplied by others. PROJECT : DESIGNED FOR : Tagg-N-Go Lengths may vary one on site: LAY TUBING BEFORE CUTTING FROM ROLL BURY 2"-4" DEPTH. NOT RESPONSIBLE FOR SYSTEM OPERATION IF NOT INSTALLED AS SHOWN. REXBURG 2 LENGTH OF 1.25" S/R PIPE 225' ( ONE-WAY)=450' ( R/ T) + 20' = 470' ( TOTAL LENGTH ) CUT 1/2'' TUBE ROLL TO LENGTHS OF : ZONE 1 ( EXIT) 165' 172' 177' 158' 138' 150' ZONE 2 ( ENTRANCE ) 173' 171' 165' 171' 160' 176' 176' 1 1 1.25" 1.25" 12 DE-ICE ZONE 1 ( EXIT) DE-ICE ZONE 2 ( ENTRANCE) 3 FLOOR HEAT BOILER 2 TUNNEL PROPOSED CARWASH BUILDING 128' 97' NUMBER ON PORT FOR REFERENCE ONLY RTD Wire RTD Wire Insulation Blanket- white side up Wire Mesh, 10 gauge, -6 x 6- FIELD SUPPLIED PEX*- Attached to Mesh with Quips COPPER END-CAP 3/4" ELECTRICAL CONDUIT RUNNING TO INSIDE BUILDING CONCRETE POUR Compacted gravel base Mesh Q Gauge Slab Sensor- ran in PVC conduit- Use Copper End Caps for slab sensors. Fish sensor to end of copper cap (supplied). Sensor should rest 2"-3" from surface of slab AND 6" BETWEEN TUBES- Reinforced end is 15' long. Terminate to control box using RTD wire supplied. Floor may be poured without sensors in conduit, but conduit must be laid to accommodate sensors at later date. Floor may be poured without sensors in conduit, but conduit must be laid to accommodate sensors at later date. SENSOR SLID INTO 3/4" PVC CONDUIT COPPER END CAP- CONDUCTS HEAT AND COLD MUCH BETTER THAN PVC IMPORTANT Outdoor Air Sensor TST2311- Connect to " Outdoor Air Sensor" on boiler. Install on North facing wall under soffit. DETAILS PROVIDE 120VAC 20A OUTLET. CBI SUPPLIES RECEPTACLE AND POWER CORD. ALL PUMPS AND FLOOR BOILERS ARE POWERED FROM THIS CONTROL BOX 25" 12 " 32" 12 " 15.75" 22.5" PRE-DRILLED HOLE FOR TUBING PRE-DRILLED HOLE FOR TUBING HEPEX 6-PORT MANIFOLD BOX MANIFOLD BOX FRONT VIEW MANIFOLD BOX SIDE VIEW NOTE: DRILL 2" HOLES IN SIDES OF BOXES FOR SUPPLY AND RETURN HEADERS- STAGGER MANIFOLDS K-FLEX INSUL LOCK 1.25" PEX GLYCOL/ WATER MIXTURE 5"-7" SAND 3 OVERALL PIPE DIAMETER TYPICAL DETAIL OF BURIED SIPPLY/ RETUREN DE-ICING LINES SELECTED BACKFILL MACHINE COMPACTED MAIN SUPPLY/RETURN PEX routed underground in sub base. INSULATE AND BURY IN 5-7" SAND BEFORE BACKFILLING(typical) 1 2 3 3D VIEW OF A DE-ICE SYSTEM GSPublisherVersion 0.0.100.100 TOTAL HEATED AREA: 1,995 ft2 TOTAL SYSTEM HEAD: 18.4 ft TOTAL FLOW : 17.8 GPM BOILER LOAD: 242,322 BTU/h TOTAL SYSTEM VOL. 52 GALLONS ( PROPYLENE GLYCOL / H20) CARWASH BOILERS INC. 2888 NATIONWIDE PARKWAY BRUNSWICK , OHIO 44212 888-316-8514 SCALE: 1/16" = 1'-0" DATE: 08- 11 - 2023 SHEET: DWG NO: P9050 REVISION: 1 ENG. : CJR Lay 12" on Center -6" from side walls, drains . Piping from Boiler to manifolds supplied by others. PROJECT : DESIGNED FOR : Tagg-N-Go Lengths may vary one on site: LAY TUBING BEFORE CUTTING FROM ROLL BURY 2"-4" DEPTH. NOT RESPONSIBLE FOR SYSTEM OPERATION IF NOT INSTALLED AS SHOWN. REXBURG 2 LENGTH OF 1.25" S/R PIPE 225' ( ONE-WAY)=450' ( R/ T) + 20' = 470' ( TOTAL LENGTH ) CUT 1/2'' TUBE ROLL TO LENGTHS OF : ZONE 1 ( EXIT) 165' 172' 177' 158' 138' 150' ZONE 2 ( ENTRANCE ) 173' 171' 165' 171' 160' 176' 176' 1. Insulation - Supplied by CBI. 2. Manifold & Box placement - Mount manifolds (supplied by CBI) in supplied box (supplied by CBI) or on wall per install drawing. Box is 12” in height. Will need to bury to make flush with grade or in landscape. 3. Boiler/Manifold connection - Connect boiler supply & Return line to boiler pipe terminations. Insulate pipe with Insulation. FITTINGS/PIPE AND INSULATION SUPPLIED BY OTHERS. 4. Tubing - lay 1/2” OR ¾” PEX tubing in pad according to layout print provided by CBI. Slide tubing through PVC sleeves for concrete transitions. Tubing is snapped to field supplied, 10 gauge 6x6 wire mesh using Quips supplied. Zip tie to mesh is an acceptable substitute. Attach to mesh every 3-4 feet. PEX connections to manifolds are made with compression nuts on ends of nickel-plated mini ball valves ( Supplied by others ). Concrete spacers under the wire mesh are also acceptable to raise tubing in slab. 5. Slab Sensor - Install CBI supplied copper end cap ~6” between any tubing in shaded area of slab per drawing.Supply ¾” non-metallic conduit to inside of equipment room. Fish 072 slab sensor (15’ reinforced wire) to end of copper cap supplied by CBI. Run supplied 3 conductor for RTD sensor. RED-RED-WHITE from SENSOR TO CONTROL BOX. TERMINATE INSIDE BOX. 6. Pressure Test - Perform pressure test (kit supplied by CBI) on tubing to 50PSI. Allow to sit for several hours. If good, maintain pressure on tubing while concrete is poured. 7. Outdoor Air Sensor - Mount OAS on North facing wall under soffit. Run 2 conductor communication wire (field supplied) from sensor to floor heat boiler location. TERMINATE INSIDE BOILER CABINET on YELLOW BOARD labeled OUTDOOR AIR SENSOR. Install 2nd RTA OA sensor using 3 conductor RTD wire and terminate to control box RED-RED-WHITE ( AIR). 8. Boiler Skid placement - Set CBI Boiler skid in place. (CBI to provide dimensions) 9. Gas Line connection - Supply and thread pipe and any elbows along with drip leg. Need gas regulator minimum 10’ feet away from units. 10. PVC Vent and intake – Supply PVC through a sidewall or up through roof. Concentric Vent supplied by CBI. Contractor will supply any necessary straight pipe and any elbows for both vent and intake. 11. Neutralization Kit - Supply and run ½” PVC from boiler to drain for condensation through neutralization kit. 12. Power Connection - Provide wall outlet near boiler - 120VAC 20amp circuit near boiler. Boiler comes with proper wire and plug. 13. Ethernet Connection - Provide network cable from office router to boiler. Each boiler is also WIFI capable. (IF PURCHASED) 14. Glycol - Add glycol to system. (Supplied by OTHERS. USE ONLY PROPER HYDRONIC GLYCOL. DO NOT USE AUTOMOTIVE OR RV ANTIFREEZE 15. Install Axiom Glycol Feeder (DMF150) by connecting to fill port. Boiler: Each Lochinvar WHB 285-8647 285,000 btu input (3.6 amps @ 120VAC). 3" vent & Air inlet. 1/2" gas connection. Requires 4.0"-14.0" w.c. NAT GAS. Boiler pump provided. Boiler and Pumps are skid mounted and wired. Notes: FLOOR HEAT INSTALL (CBI stands for CarWash Boilers Inc.) Installers' scope of work and materials for Floor Heat (CBI stands for CarWash Boilers Inc.)