HomeMy WebLinkAboutDE-ICE PLAN - 23-00669 - Tagg N Go - Car WashGSPublisherVersion 0.0.100.100
TOTAL HEATED AREA:
1,995 ft2
TOTAL SYSTEM HEAD: 18.4 ft
TOTAL FLOW : 17.8 GPM
BOILER LOAD: 242,322 BTU/h
TOTAL SYSTEM VOL. 52 GALLONS
( PROPYLENE GLYCOL / H20)
CARWASH BOILERS INC.
2888 NATIONWIDE PARKWAY
BRUNSWICK , OHIO 44212
888-316-8514
SCALE: 1/16" = 1'-0"
DATE: 08- 11 - 2023
SHEET:
DWG NO: P9050
REVISION: 1
ENG. : CJR
Lay 12" on Center -6" from side
walls, drains . Piping from Boiler to
manifolds supplied by others.
PROJECT :
DESIGNED FOR :
Tagg-N-Go
Lengths may vary one on site:
LAY TUBING BEFORE CUTTING FROM ROLL
BURY 2"-4" DEPTH.
NOT RESPONSIBLE FOR
SYSTEM OPERATION IF NOT
INSTALLED AS SHOWN.
REXBURG 2
LENGTH OF 1.25" S/R PIPE 225' ( ONE-WAY)=450' ( R/
T) + 20' = 470' ( TOTAL LENGTH )
CUT 1/2'' TUBE ROLL TO LENGTHS OF :
ZONE 1 ( EXIT)
165' 172' 177' 158' 138' 150'
ZONE 2 ( ENTRANCE )
173' 171' 165' 171' 160' 176' 176'
176'
176'
173'
171'
165'
171'
160'172'
165'177'
158'
138'
150'
67PROPOSED CARWASH
BUILDING
NUMBER ON BOX INDICATES NUMBER OF PORTS IN MANIFOLD BOX
TUNNEL
DE-ICE PLAN
GSPublisherVersion 0.0.100.100
TOTAL HEATED AREA:
1,995 ft2
TOTAL SYSTEM HEAD: 18.4 ft
TOTAL FLOW : 17.8 GPM
BOILER LOAD: 242,322 BTU/h
TOTAL SYSTEM VOL. 52 GALLONS
( PROPYLENE GLYCOL / H20)
CARWASH BOILERS INC.
2888 NATIONWIDE PARKWAY
BRUNSWICK , OHIO 44212
888-316-8514
SCALE: 1/16" = 1'-0"
DATE: 08- 11 - 2023
SHEET:
DWG NO: P9050
REVISION: 1
ENG. : CJR
Lay 12" on Center -6" from side
walls, drains . Piping from Boiler to
manifolds supplied by others.
PROJECT :
DESIGNED FOR :
Tagg-N-Go
Lengths may vary one on site:
LAY TUBING BEFORE CUTTING FROM ROLL
BURY 2"-4" DEPTH.
NOT RESPONSIBLE FOR
SYSTEM OPERATION IF NOT
INSTALLED AS SHOWN.
REXBURG 2
LENGTH OF 1.25" S/R PIPE 225' ( ONE-WAY)=450' ( R/
T) + 20' = 470' ( TOTAL LENGTH )
CUT 1/2'' TUBE ROLL TO LENGTHS OF :
ZONE 1 ( EXIT)
165' 172' 177' 158' 138' 150'
ZONE 2 ( ENTRANCE )
173' 171' 165' 171' 160' 176' 176'
1 1
1.25"
1.25"
12
DE-ICE ZONE 1
( EXIT)
DE-ICE ZONE 2
( ENTRANCE)
3 FLOOR HEAT BOILER
2
TUNNEL
PROPOSED CARWASH BUILDING
128'
97'
NUMBER ON PORT FOR REFERENCE ONLY
RTD Wire
RTD Wire
Insulation Blanket-
white side up
Wire Mesh, 10 gauge, -6 x 6-
FIELD SUPPLIED
PEX*- Attached to Mesh with Quips COPPER END-CAP
3/4" ELECTRICAL CONDUIT
RUNNING TO INSIDE
BUILDING
CONCRETE POUR
Compacted gravel base
Mesh Q Gauge
Slab Sensor- ran in PVC conduit- Use Copper End Caps for slab sensors.
Fish sensor to end of copper cap (supplied). Sensor should rest 2"-3" from
surface of slab AND 6" BETWEEN TUBES- Reinforced end is 15' long.
Terminate to control box using RTD wire supplied.
Floor may be poured without sensors in conduit, but conduit must be
laid to accommodate sensors at later date.
Floor may be poured without sensors in conduit, but conduit must be
laid to accommodate sensors at later date.
SENSOR SLID INTO 3/4" PVC
CONDUIT
COPPER END CAP-
CONDUCTS HEAT AND
COLD MUCH BETTER
THAN PVC
IMPORTANT
Outdoor Air Sensor TST2311- Connect to "
Outdoor Air Sensor" on boiler. Install on North
facing wall under soffit.
DETAILS
PROVIDE 120VAC 20A OUTLET.
CBI SUPPLIES RECEPTACLE AND POWER CORD. ALL PUMPS AND
FLOOR BOILERS ARE POWERED FROM THIS CONTROL BOX
25"
12
"
32"
12
"
15.75"
22.5"
PRE-DRILLED HOLE
FOR TUBING
PRE-DRILLED HOLE
FOR TUBING
HEPEX
6-PORT MANIFOLD BOX
MANIFOLD BOX FRONT VIEW MANIFOLD BOX SIDE VIEW
NOTE:
DRILL 2" HOLES IN SIDES OF BOXES FOR SUPPLY AND RETURN HEADERS- STAGGER
MANIFOLDS
K-FLEX INSUL LOCK
1.25" PEX
GLYCOL/ WATER
MIXTURE
5"-7" SAND
3 OVERALL PIPE
DIAMETER
TYPICAL DETAIL OF BURIED
SIPPLY/ RETUREN DE-ICING
LINES
SELECTED BACKFILL
MACHINE COMPACTED
MAIN SUPPLY/RETURN PEX routed underground in sub
base. INSULATE AND BURY IN
5-7" SAND BEFORE BACKFILLING(typical)
1 2 3
3D VIEW OF A DE-ICE SYSTEM
GSPublisherVersion 0.0.100.100
TOTAL HEATED AREA:
1,995 ft2
TOTAL SYSTEM HEAD: 18.4 ft
TOTAL FLOW : 17.8 GPM
BOILER LOAD: 242,322 BTU/h
TOTAL SYSTEM VOL. 52 GALLONS
( PROPYLENE GLYCOL / H20)
CARWASH BOILERS INC.
2888 NATIONWIDE PARKWAY
BRUNSWICK , OHIO 44212
888-316-8514
SCALE: 1/16" = 1'-0"
DATE: 08- 11 - 2023
SHEET:
DWG NO: P9050
REVISION: 1
ENG. : CJR
Lay 12" on Center -6" from side
walls, drains . Piping from Boiler to
manifolds supplied by others.
PROJECT :
DESIGNED FOR :
Tagg-N-Go
Lengths may vary one on site:
LAY TUBING BEFORE CUTTING FROM ROLL
BURY 2"-4" DEPTH.
NOT RESPONSIBLE FOR
SYSTEM OPERATION IF NOT
INSTALLED AS SHOWN.
REXBURG 2
LENGTH OF 1.25" S/R PIPE 225' ( ONE-WAY)=450' ( R/
T) + 20' = 470' ( TOTAL LENGTH )
CUT 1/2'' TUBE ROLL TO LENGTHS OF :
ZONE 1 ( EXIT)
165' 172' 177' 158' 138' 150'
ZONE 2 ( ENTRANCE )
173' 171' 165' 171' 160' 176' 176'
1. Insulation - Supplied by CBI.
2. Manifold & Box placement - Mount manifolds (supplied by CBI) in supplied box (supplied by CBI) or on wall per
install drawing. Box is 12” in height. Will need to bury to make flush with grade or in landscape.
3. Boiler/Manifold connection - Connect boiler supply & Return line to boiler pipe terminations. Insulate pipe with
Insulation. FITTINGS/PIPE AND INSULATION SUPPLIED BY OTHERS.
4. Tubing - lay 1/2” OR ¾” PEX tubing in pad according to layout print provided by CBI. Slide tubing through PVC
sleeves for concrete transitions. Tubing is snapped to field supplied, 10 gauge 6x6 wire mesh using Quips supplied.
Zip tie to mesh is an acceptable substitute. Attach to mesh every 3-4 feet. PEX connections to
manifolds are made with compression nuts on ends of nickel-plated mini ball valves ( Supplied by others ). Concrete
spacers under the wire mesh are also acceptable to raise tubing in slab.
5. Slab Sensor - Install CBI supplied copper end cap ~6” between any tubing in shaded area of slab per drawing.Supply
¾” non-metallic conduit to inside of equipment room. Fish 072 slab sensor (15’ reinforced wire) to end of copper cap
supplied by CBI. Run supplied 3 conductor for RTD sensor. RED-RED-WHITE from SENSOR TO CONTROL
BOX. TERMINATE INSIDE BOX.
6. Pressure Test - Perform pressure test (kit supplied by CBI) on tubing to 50PSI. Allow to sit for several hours. If good,
maintain pressure on tubing while concrete is poured.
7. Outdoor Air Sensor - Mount OAS on North facing wall under soffit. Run 2 conductor communication wire (field supplied)
from sensor to floor heat boiler location. TERMINATE INSIDE BOILER CABINET on YELLOW BOARD labeled
OUTDOOR AIR SENSOR. Install 2nd RTA OA sensor using 3 conductor RTD wire and terminate to control box RED-RED-WHITE ( AIR).
8. Boiler Skid placement - Set CBI Boiler skid in place. (CBI to provide dimensions)
9. Gas Line connection - Supply and thread pipe and any elbows along with drip leg. Need gas regulator minimum 10’ feet away from units.
10. PVC Vent and intake – Supply PVC through a sidewall or up through roof. Concentric Vent supplied by CBI.
Contractor will supply any necessary straight pipe and any elbows for both vent and intake.
11. Neutralization Kit - Supply and run ½” PVC from boiler to drain for condensation through neutralization kit.
12. Power Connection - Provide wall outlet near boiler - 120VAC 20amp circuit near boiler. Boiler comes with proper wire and plug.
13. Ethernet Connection - Provide network cable from office router to boiler. Each boiler is also WIFI capable. (IF PURCHASED)
14. Glycol - Add glycol to system. (Supplied by OTHERS. USE ONLY PROPER HYDRONIC GLYCOL. DO NOT USE AUTOMOTIVE
OR RV ANTIFREEZE
15. Install Axiom Glycol Feeder (DMF150) by connecting to fill port.
Boiler: Each Lochinvar WHB 285-8647 285,000 btu input (3.6 amps @ 120VAC). 3" vent & Air inlet. 1/2" gas
connection. Requires 4.0"-14.0" w.c. NAT GAS. Boiler pump provided. Boiler and Pumps are skid mounted and wired.
Notes: FLOOR HEAT INSTALL
(CBI stands for CarWash Boilers Inc.)
Installers' scope of work and materials for Floor Heat
(CBI stands for CarWash Boilers Inc.)