HomeMy WebLinkAboutMANUAL - 23-00851 - 670 Nina Dr - Fireplace1 7033-352L 01/23
R
DISCOVERY II WOOD APPLIANCE
AUTOMATIC COMBUSTION
CONTROL (ACC)
MODEL NUMBER:
DISCOVERY-II-C
Installation Manual
Installation & Appliance Set-Up
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT DISCARD THIS MANUAL
Installation and service of this appliance should be performed by
qualified personnel. Hearth & Home Technologies recommends
HHT Factory Trained or NFI certified professionals.NOTE: To obtain a French translation of this manual,
please contact your dealer or visit www.quadrafire.com
REMARQUE : Pour obtenir une traduction française de
ce manuel, s’il vous plaît contacter votre revendeur ou
visitez www.quadrafire.com
If the information in these instructions is
not followed exactly, a fire could result
causing property damage, personal injury,
or death.
WARNING
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
• Do not over-fire - If appliance or chimney connector
glows, you are over-firing. Over-firing will void
your warranty.
• Comply with all minimum clearances to combustibles
as specified.
Failure to comply may cause house fire.
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
WARNING
Hot glass and appliance will cause burns.
• Do not touch glass until it is cooled
• Use leather gloves when reloading fuel
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room
as appliance.
• Alert children and adults to hazards of
high temperatures
• High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other
flammable materials away.
Fire Risk.
For use with solid wood fuel only.
Other fuels may over-fire and generate
poisonous gases (i.e. carbon monoxide).
WARNING
2 7033-352L 01/23
TABLE OF CONTENTS
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the appliance or to property.
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
!
1 Important Safety Information
A. Appliance Safety Certification ...................3
B. Appliance Emission Certification .................3
C. BTU & Efficiency Specifications ..................3
D. Mobile Home Approved . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Glass Specifications ...........................4
F. Non-Combustible Materials .....................4
G. Combustible Materials .........................4
H. Sleeping Room ..............................4
I. California - Prop65.............................4
2 Getting Started
A. Design and Installation Considerations ............5
B. Fire Safety ..................................5
C. Negative Pressure ............................5
D. Tools And Supplies Needed .....................6
E. Inspection of Appliance and Components ..........6
F. Removal of Appliance from Shipping Materials ......6
G. Install Checklist ..............................7
3 Dimensions and Clearances
A. Appliance Dimensions .........................8
B. Hearth Protection Requirements .................9
C. Clearances to Combustibles ...................10
4 Chimney Systems
A. Locating Your Appliance & Chimney ..............11
B. Chimney Termination Requirements .............12
C. 2-10-3 Rule ................................12
D. Chimney Height / Rise and Run.................13
E. Venting Components .........................13
F. Chimney Systems ............................13
G. Installing Chimney Components ................15
H. Proper Draft ................................15
5 Appliance Set-Up
A. Outside Air Kit Installation .....................16
B. Decorative Panel Removal & Installation ..........17
C. Door Handle Assembly .......................18
D. Blower (Optional)............................18
6 Mobile Home Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .19
7 Reference Materials
A. Service & Maintenance Log ....................20
B. Accessories ................................21
= Contains updated information
3 7033-352L 01/23
A. Appliance Safety Certification
B. Appliance Emission Certification
C. BTU & Efficiency Specifications
Model Number:DISCOVERY-II-C
Laboratory:OMNI Test Laboratories, Inc.
Report Number:0061WS066S
Type:Listed Room Appliance, Solid
Fuel Type
Standard:
UL 1482 and ULC S627-00 and
(UM) 84-HUD, Mobile Home
Approved.
Model Number:DISCOVERY-II-C
Laboratory:OMNI Test Laboratories, Inc.
Report Number:0061WS066E
Standard:ASTM E2515, ASTM E2780
Can be found at:
www.quadrafire.com/about-us/epa-certification
EPA Certification
Number:Number: 86-17
EPA Certified Emissions:1.9 grams per hour
*LHV Tested Efficiency:78.3%
**HHV Tested Efficiency:72.5%
***EPA BTU Output:13,900 to 29,100 / hr
****Peak BTU/Hour
Output:51,000
Vent Size:6 inches
Firebox Size:1.89 cubic feet
Recommended Log
Length:16 inches
Fuel Seasoned Cord Wood
(20% moisture)
* Weighted average LHV (Low Heating Value) efficiency
sing Douglas Fir dimensional lumber and data collected
during EPA emission tests in accordance with the
requirements of CSA B415.1. LHV assumes the moisture
is already in a vapor state so there is no loss in energy
to vaporize.
** Weighted average HHV (High Heating Value) efficiency
using Douglas Fir dimensional lumber and data collected
during EPA emission tests in accordance with the
requirements of CSA B415.1. HHV includes the energy
required to vaporize the water in the fuel.
*** A range of BTU outputs calculated using HHV Efficiency
and the burn rates from the EPA tests, using Douglas Fir
dimensional lumber.
**** A peak BTU out of the appliance calculated using
the maximum first hour burn rate from the High EPA Test
and BTU content of seasoned cordwood (8600) times
the efficiency.
This wood appliance needs periodic inspection and repair
for proper operation. It is against federal regulations to
operate this wood appliance in a manner inconsistent with
operating instructions in this manual.
NOTE: This installation must conform with local codes. In
the absence of local codes you must comply with (UM) 84-
HUD and NFPA211 in the U.S.A. and CAN/CSA-B365
Installation Codes in Canada.
The DISCOVERY-II-C is Certified to comply with
2020 crib wood particulate emission standards.
4 7033-352L 01/23
D. Mobile Home Approved
• This appliance is approved for mobile home installations;
when not installed in a sleeping room and when an
outside combustion air inlet is provided.
• The structural integrity of the mobile home floor, ceiling,
and walls must be maintained.
• The appliance must be properly grounded to the frame
of the mobile home with #8 copper ground wire, and
chimney must be listed to UL103 HT or a listed UL-
1777 full length six inch (152mm) diameter liner must be
used.
• Outside Air Kit, part OAK-ACC must be installed in a
mobile home installation.
E. Glass Specifications
This appliance is equipped with 5mm ceramic glass.
Replace glass only with 5mm ceramic glass. Please contact
your dealer for replacement glass.
F. Non-Combustible Materials
Material which will not ignite and burn, composed of any
combination of the following:
- Steel
- Plaster
- Brick
- Iron
- Concrete
- Tile
- Glass
- Slate
Materials reported as passing ASTM E 136, Standard Test
Method for Behavior of Metals, in a Vertical Tube Furnace
of 750° C.
G. Combustible Materials
Material made of/or surfaced with any of the
following materials:
- Wood
- Compressed Paper
- Plant Fibers
- Plastic
- Plywood/OSB
- Sheet Rock (drywall)
Any material that can ignite and burn: flame proofed or not,
plastered or non-plastered.
H. Sleeping Room
When installed in a sleeping room it is recommended that
a smoke and/or CO alarm be installed in the bedroom. The
size of the room must be at least 50ft³ per 1,000 Btu/hr
stove input, if the stove exceeds the room size, out air must
be installed.
Hearth & Home Technologies WILL NOT warranty
appliances that exhibit evidence of over-firing. Evidence
of over-firing includes, but is not limited to:
• Warped air tube
• Deteriorated refractory brick retainers
• Deteriorated baffle and other interior components
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualified
installer, service agency or your dealer.
This product and the fuels used to operate this product (wood), and the
products of combustion of such fuels, can expose you to chemicals
including carbon black, which is known to the State of California to
cause cancer, and carbon monoxide, which is known to the State of
California to cause birth defects or other reproductive harm. For more
information go to: WWW.P65Warnings.ca.gov
WARNING
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
I. California - Prop65
WARNING
Fire Risk
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modification of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not
approved by Hearth & Home Technologies.
• Operating appliance without fully assembling
all components.
• Operating appliance without legs attached (if supplied
with appliance).
• Do NOT Over fire - If appliance or chimney connector
glows, you are over firing.
Any such action that may cause a fire hazard.
5 7033-352L 01/23
A. Design and Installation Considerations
Consideration must be given to:
- Safety
- Convenience
- Traffic flow
- Chimney and chimney connector required
It is a good idea to plan your installation on paper, using
exact measurements for clearances and floor protection,
before actually beginning the installation. If you are not using
an existing chimney, place the appliance where there will be
a clear passage for a factory-built listed chimney through the
ceiling and roof.
We recommend that a qualified building inspector and your
insurance company representative review your plans before
and after installation.
If this appliance is in an area where children may be near
it is recommended that you purchase a decorative barrier
to go in front of the appliance. Remember to always keep
children away while it is operating and do not let anyone
operate this appliance unless they are familiar with these
operating instructions.
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the
appliance system caused by:
• Inadequate draft due to environmental conditions
• Down drafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Over drafting caused by excessive chimney heights
• Ideal performance is with height of chimney between
14-16 feet (4.26-4.88m) measured from the base of
the appliance.
B. Fire Safety
To provide reasonable fire safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each floor of your
home to ensure your safety. They should be located away
from the heating appliance and close to the sleeping
areas. Follow the smoke detector manufacturer’s
placement and installation instructions, and be sure to
maintain regularly.
2. A conveniently located Class A fire extinguisher to
contend with small fires resulting from burning embers.
3. A CO detector should be installed in the room with
the appliance.
4. A practiced evacuation plan, consisting of at least two
escape routes.
5. A plan to deal with a chimney fire as follows:
- In the event of a chimney fire:
─ Evacuate the house immediately
─ Notify fire department.
C. Negative Pressure
Negative pressure results from the imbalance of air available
for the appliance to operate properly. It can be strongest in
lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water
appliances and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
Asphyxiation Risk.
• Negative pressure can cause spillage
of combustion fumes, soot and
carbon monoxide.
• Appliance needs to draft properly
for safety.
2 2 Getting Started
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
• Consult insurance carrier, local building, fire officials
or authorities having jurisdiction about restrictions,
installation inspection, and permits.
CAUTION
Asphyxiation Risk.
• Do NOT connect this appliance to a
chimney flue servicing another appliance.
• Do NOT connect to any air distribution duct
or system.
May allow flue gases to enter the house.
WARNING
WARNING
6 7033-352L 01/23
D. Tools And Supplies Needed
Before beginning the installation be sure the following tools
and building supplies are available:
- Reciprocating saw
- Framing material
- Pliers
- High temp caulking material
- Hammer
- Gloves
- Phillips screwdriver
- Framing square
- Flat blade screwdriver
- Electric drill and bits
- Plumb line
- Safety glasses
- Level
- Tape measure
- Misc. screws and nails
- 7/16 socket or wrench
1/2-3/4 in. length, #6 or #8 self-drilling screws
E. Inspection of Appliance and Components
• Remove appliance and components from packaging and
inspect for damage.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety
and benefit.
F. Removal of Appliance from Shipping
Materials
1. Remove box and 2x4 structural boards being careful not
to damage product.
2. Using a 7/16 socket or open end wrench, remove and
discard the four lag bolts from mounting brackets (two on
each side) attaching the appliance to the pallet.
3. Carefully pull appliance off of pallet and put in desired
location following Hearth Pad information on page 9 and
Clearance to Combustibles on page 10.
Figure 6.1
Lag bolts
Mounting
brackets
To minimize the effects of negative air pressure:
• Install optional outside air kit with the intake facing
prevailing winds during the heating season
• Ensure adequate outdoor air for all combustion
appliances and exhaust equipment
• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or
small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams
taped or sealed
• Basement installations should be avoided
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modification of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not
approved by Hearth & Home Technologies.
• Operating appliance without fully assembling
all components.
• Operating appliance without legs attached (if supplied
with appliance).
• Do NOT Over fire - If appliance or chimney connector
glows, you are over firing.
Any such action that may cause a fire hazard.
Fire Risk.
Inspect appliance and components for
damage. Damaged parts may impair
safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
WARNING
7 7033-352L 01/23
G. Install Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjuction with, not instead of, the instructions contained in this installation manual.
Customer:
Date Installed:
Lot / Address:
Location of Appliance:
Installer:
Dealer / Distributor Phone #:
Serial #:
Model:
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions can lead to a fire or explosion.
Appliance Install
Verified clearances to combustibles.
Appliance is leveled and connector is secured to appliance.
Hearth extension size/height decided.
Outside air kit installed.
Floor protection requirements have been met.
If appliance is connected to a masonry chimney, it should be cleaned and
inspected by a professional. If installed to a factory built metal chimney, the
chimney must be installed according to the manufacturer’s instructions and
clearances.
Chimney
Chimney configuration complies with diagrams.
Chimney installed, locked and secured in place with proper clearance.
Chimney meets recommended height requirements (14-16 feet).
Roof flashing installed and sealed.
Terminations installed and sealed.
Clearances
Combustible materials not installed in non-combustible areas.
Verified all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
Protective hearth strips and hearth extension installed per manual requirements.
Appliance Setup
All packaging and protective materials removed.
Firebrick, baffle and ceramic blanket installed correctly.
All labels have been removed from the door.
All packaging materials are removed from inside/under the appliance.
Manual bag and all of its contents are removed from inside/under the appliance
and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your file.
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:
Comments communicated to party responsible ____________________________ by _____________________ on ___________
(Builder / Gen. Contractor)(Installer)(Date)
_________________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
________________________________________________________________________
___________________________________________________________________________________
___________________________________________________________________
___________________________________________________________________________________
____________________________________________________________________________________
YES IF NO, WHY?
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
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______________________________________
______________________________________
8 7033-352L 01/23
24-3/8 in [619mm]
26-5/8 in [676mm]
21-1/2 in [546mm]
40-3/8 in
[1026mm]
16-1/8 in
[409mm]
OA Inlet
Figure 8.3 - Side View
Figure 8.1 - Front View
14-1/2 in
[362mm]
17-7/8 in [454mm]
11 in
[279mm]
15-1/8 in
[384mm]
25-1/2 in [648mm]
38-1/2 in
[978mm]
25-1/2 in [648mm]
Figure 8.2 - Top View
6-3/4 in
[171mm]
12-3/4 in
[323mm]3-1/2 in
[89mm]
A. Appliance Dimensions NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
3 3 Dimensions and Clearances
9 7033-352L 01/23
B. Hearth Protection Requirements
EMBER PROTECTION: Ember protection shall be either a Type 1 floor protector or made of non-combustible material
to the requirements below.
Floor protector must be non-combustible material, extending
beneath appliance with a minimum of 16 inches (406mm) in front of glass and 8 inches (203mm) to both sides of the
fuel loading door. Open the door and measure 8 inches
(203mm) from the side edge of the opening in the face of
the appliance. *See exception.
In Canada, similar floor protection must be provided 18
inches (457mm) in front and 8 inches (203mm) from the
sides and rear of the appliance unless the hearth pad is
placed against the wall (Figure 9.2). Then the clearance may be reduced using double wall pipe and the Clearance
to Combustibles table listed on page 10.
*Exception: Non-combustible floor protector must extend
beneath the flue pipe when installed with horizontal venting and extend 2 inches (51mm) beyond each side; See Figure
9.2
Figure 9.1
USA, minimum flat wall
hearth pad dimensions
16 in.
from fuel door
opening
16 in.
from fuel door
opening
Fuel loading door
31-5/8 in
minimum
31-5/8 in
minimum
39 in
minimum
8 in. 8 in. 8 in. 8 in.
15-5/8 in
minimum
15-5/8 in
minimum
Corner hearth pad dimensions with single wall pipe
Figure 9.3
60-7/8 in
37-1/2 in
15-5/8 in
47-1/8 in.
16
i
n
fro
m
t
h
e
f
u
e
l
doo
r
o
p
e
n
i
n
g
USA
48-5/8 in
Figure 9.5
1597mm
989mm
397mm
457
m
m
fro
m
t
h
e
f
u
e
l
doo
r
o
p
e
n
i
n
g
CANADA
1270mm
Figure 9.2 - **This dimension will vary
depending installation.
**Canada, flat wall hearth pad
dimensions with double wall
horizontal venting
203mm203mm
457mm
from fuel door
opening
1053mm
minimum
1091mm
minimum
397mm
minimum
397mm
minimum
Must extend 51mm
beyond each side of
pipe (shaded area) to
the wall thimble.
Must extend 51mm
beyond each side of
pipe (shaded area) to
the wall thimble.
Corner hearth pad dimensions with double wall pipe
Figure 9.4
58-3/4in
36 in
15-5/8 in
47-1/8 in.
16
i
n
fro
m
t
h
e
f
u
e
l
doo
r
o
p
e
n
i
n
g
USA
47-1/8 in
Figure 9.6
1544mm
951mm
397mm
457
m
m
fro
m
t
h
e
f
u
e
l
doo
r
o
p
e
n
i
n
g
CANADA
1232mm
Fire Risk.
Hearth pads must be installed exactly as
specified. High temperatures or hot embers
may ignite concealed combustibles.
WARNING
Hearth and Home Technologies does not recommend adhesive
based vinyl flooring due to thermal expansion. Floating-style
flooring (LVP - luxury vinyl plank or LVT – luxury vinyl tile) can be
used, but it will reach temperatures up to 110 °F in a room with
ambient temperature of 70 °F. Consult flooring specifications to
ensure compatibility.
When using LVP/LVT flooring, HHT Recommends wood stove
and inserts have 57 inches of alternative flooring in front of the
stove or insert before using LVP/LVT. Whether the stove or
insert sits flush on the floor or is elevated on a raised hearth,
57 inches of alternative flooring is required in front of the stove
or insert.
For all other flooring, continue to follow clearance to combustible
requirements in the installation manual.
NOTICE: Clearances that do not meet the minimum guidelines
could result in damage or buckling to the vinyl flooring and is
done at the installer’s risk.
CAUTION
10 7033-352L 01/23
C. Clearances to Combustibles
Note: If mantle clearance specifications are not listed or to reduce mantle clearances you can follow NFPA211 regulations
to assure safe installation of this product. Please consult with your local building inspector before attempting any clearance
reductions.
BACKWALL / SIDEWALL
A B
D
C
CORNER INSTALLATION
FE
E
F
ALCOVE TOP VIEW
C
D
G
H
90° OFF TOP UP & OUT CEILING CLEARANCE
STOVE TO CEILING CLEARANCE
14-1/2 in.
(362mm)
21 in. (533mm)
NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction
NOTE: Service Space
In order to replace the tube channel assembly a clearance of
19 inches (483mm) is required on the right side of appliance in
order to remove the tubes with the appliance in place.
If space is not available, the appliance will have to be disconnected
from the chimney to proceed with the tube replacement.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS IN INCHES (MILLIMETERS)NOTE: A, C, AND F DIMENSIONS ARE TO THE CENTER OF THE FLUE COLLAR
DISCOVERY-II-C WOOD APPLIANCE
A B C D E F G H
INSTALLATION: FULL VERTICAL
SINGLE WALL PIPE
DISCOVERY-II-C 18-1/4 (464)11-3/4 (298)28-1/2 (724)16 (406)8 (203)20 (208)48 (1220)12 (305)
DOUBLE WALL PIPE
DISCOVERY-II-C 13-1/2 (343)6-1/2 (165)25 (635)13 (330)6-1/2 (165)18-1/2 (470)48 (1220)9 (229)
INSTALLATION: 90 DEGREE ELBOW OFF TOP OF APPLIANCE THROUGH BACKWALL
SINGLE WALL PIPE
DISCOVERY-II-C 15 (381)8-1/2 (216)25 (635)13 (330)8 (203)20 (508)48 (1220)12 (305)
DOUBLE WALL PIPE
DISCOVERY-II-C 11 (279)4-1/2 (114)20-1/2 (521)8-1/2 (216)6-1/2 (165)18-1/2 (470)48 (1220)9 (229)
INSTALLATION: ALCOVE
DOUBLE WALL PIPE
DISCOVERY-II-C 14-3/4 (375)8-1/4 (210)26-1/2 (673)14-1/2 (368)N/A N/A 48 (1220)N/A
For alcove only: Six inch diameter listed Double wall air insulated connector pipe with UL103 HT listed factory built Class A chimney or masonry chimney. Maximum depth of Alcove shall be no more than 48 inches (1219mm) and the referenced alcove clearances. Canada must comply with CAN/ULC-S269 M87 for the 650° factory
built chimney.
* FOLLOW PIPE MANUFACTURES CLEARANCES AS REQUIRED
Table 10.1
ALCOVE SIDE VIEW
G A
Fire Risk.
• Comply with all minimum clearances to
combustibles as specified.
• Failure to comply may cause house fire.
WARNING
11 7033-352L 01/23
Recommended
Location
Marginal
Location
Location
Not
Recommended
Recommended
Location
Location NOT
Recommended
Multi-level Roofs
Windward
LeewardOutside Air Kit Termination Cap
Figure 11.1
A. Locating Your Appliance & Chimney
Location of the appliance and chimney will affect
performance. As shown in Figure 11.1 the chimney should:
• Install through the warm space enclosed by the building
envelope. This helps to produce more draft, especially
during lighting and die down of the fire.
• Penetrate the highest part of the roof. This minimizes the
affects of wind turbulence and down drafts.
4 4 Chimney Systems
• Consider the appliance location in order to avoid floor
and ceiling attic joists and rafters.
• Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
Your local dealer is the expert in your geographic area and
can usually make suggestions or discover solutions that will
easily correct your flue problem.
12 7033-352L 01/23
3 ft (91 cm)
Minimum
Less than 10 ft (305 cm)
2 ft (61 cm)3 ft (91 cm)
Minimum10 ft (305 cm) To Nearest Roofline2 ft (61 cm)
Figure 12.1
10 ft. (305cm) or more
3 ft. (91cm) Minimum
Less than 10 ft. (305cm)
2 ft. (61cm) Minimum
3 ft. (91cm) Minimum
Wall or Parapet
Figure 12.2
C. 2-10-3 Rule
These are safety requirements and are not meant to
assure proper flue draft.
This appliance is made with a 6 inch (152mm) diameter
chimney connector as the flue collar on the appliance.
• Changing the diameter of the chimney can affect draft
and cause poor performance.
• It is not recommended to use offsets and elbows at
altitudes above 4000 feet above sea level and or when
there are other factors that affect flue draft.
B. Chimney Termination Requirements
Follow manufacturer’s instructions for clearance, securing
flashing and terminating the chimney (Figure 12.1 and
Figure 12.2).
• Must have an approved and Listed cap
• Must not be located where it will become plugged by
snow or other material
• Must terminate at least 3 feet (91cm) above the roof
and at least 2 feet (61cm) above any portion of the roof
within 10 feet (305cm).
• Must be located away from trees or other structures
NOTICE:
• Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions
affect performance.
• Chimney height may need adjustment if smoking or
overdraft occurs.
NOTICE: Locating the appliance in a basement or in
a location of considerable air movement can cause
intermittent smoke spillage from appliance. Do not locate
appliance near
• Frequently open doors
• Central heat outlets or returns
13 7033-352L 01/23
NOTE: In Canada when using a factory-built chimney it
must be safety listed, Type UL103 HT (2100oF) CLASS
“A” or conforming to CAN/ULC-S629M, STANDARD
FOR 650oC FACTORY-BUILT CHIMNEYS.
Floor
Protector
Chimney
Connector
Insulated " T "
Flashing
Listed Termination Cap
Trim Collar on
Inside Wall Listed Chimney
Storm Collar
Wall Support
Roof Brace (if required)
Thimble
Figure 13.1 - Prefabricated Exterior Chimney
E. Venting Components
Chimney Connector:
It is also known as flue pipe or appliance pipe. The chimney
connector joins the appliance to the chimney. It must be
a 6 inch (152mm) minimum diameter 24 gauge mild steel
black or 26 gauge blued steel, or an approved air-insulated
double wall venting pipe.
Thimble:
A manufactured or site-constructed device installed in
combustible walls through which the chimney connector
passes to the chimney. It is intended to keep the walls from
igniting. Site constructed thimbles must meet NFPA 211
Standards. Prefabricated must be suitable for use with
selected chimney and meet UL103 Type HT Standards.
Follow instructions provided by the manufacturer for
manufactured thimbles for masonry chimney and
prefabricated chimneys.
F. Chimney Systems
Prefabricated Metal Chimney
• Must be minimum 6 inch (152mm) diameter (ID) high
temperature chimney listed to UL 103 HT (2100oF) or
ULC S629M.
• Must use components required by the manufacturer
for installation.
• Must maintain clearances required by the manufacturer
for installation.
• Refer to manufacturers instructions for installation.
D. Chimney Height / Rise and Run
This product was designed for and tested on a 6 inch
(152mm) chimney, 14 to 16 feet (420-480cm) high,
(includes appliance height) measured from the base of the
appliance. The further your stack height or diameter varies
from this configuration, the greater the likelihood it may
affect performance.
Chimney height may need to be increased by 2 - 3% per
each 1000 feet above sea level. It is not recommended to
use offsets or elbows at altitudes above 4000 feet above sea
level or when there are other factors that affect flue draft.
Chimney:
The chimney can be new or existing, masonry or
prefabricated and must meet the following minimum
requirements and as specified in Section 4F.
Fire Risk.
Inspection of Chimney:
• Chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be 6 inch
(152mm) UL103 HT.
WARNING
Asphyxiation Risk.
• DO NOT CONNECT THIS APPLIANCE
TO A CHIMNEY FLUE SERVICING
ANOTHER APPLIANCE.
WARNING
• DO NOT CONNECT TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
May allow flue gases to enter the house.
Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Refer to the owner’s information manual provided with
this appliance. For assistance or additional information
consult a qualified installer, service agency or your dealer.
WARNING
14 7033-352L 01/23
Floor
Protector
Chimney
Connector
Ceiling Support
Listed Chimney
Listed Termination Cap
Storm Collar
Flashing
Figure 14.1 - Prefabricated Interior Chimney
Thimble
Site constructed for masonry chimney installation:
Components
A minimum length of 12 inches [305mm] (longer for thicker
walls) of solid insulated factory-built chimney length
constructed to UL 103 Type HT 6 inch (152mm) inside
diameter. Chimney needs to extend a minimum of 2 inches
(51mm) from the interior wall and a minimum of 1 inch
(25mm) from the exterior wall.
Wall spacer, trim collar and wall band to fit solid pack
chimney selected.
Minimum 8 inch (203mm) diameter clay liner section (if not
already present in chimney) and refractory mortar.
When jurisdiction requires install approved chimney liner in
masonry chimney.
Air Clearances
• Masonry chimney clearance must meet NFPA 211
minimum requirement of 2 inches (51mm) to sheet metal
supports and combustibles.
• Minimum of 1 inch (25mm) clearance around the chimney
connector.
• Top of wall opening is a minimum of 13-1/2 inches
(343mm) from ceiling or 4-1/2 inches (114mm) below
minimum clearance specified by chimney connector
manufacturer. NFPA 211 minimum vertical clearance
of 18 inches (457mm) from chimney connector and
ceiling or minimum recommended by chimney connector
manufacturer (Figure 14.2).
Instructions:
1. Open inside wall at proper height for the chimney
connector to entry the masonry chimney (Figure 14.2).
2. Entry hole to masonry chimney must be lined with
an 8 inch (203mm) minimum diameter clay liner, or
equivalent, secured with refractory mortar.
3. Construct a 17 inch x 17 inch (432mm x 432mm)
outside dimension frame from 2 x 2 framing lumber to fit
into wall opening. Inside opening of frame should be no
less than 14 inch x 14 inch (356mm x 356mm) (Figure
14.2).
4. Attach the wall spacer to the chimney side of the frame.
5. Nail the frame into the wall opening. The spacer should
be on the chimney side.
6. Insert the section of the solid insulated chimney into the
outer wall of the masonry chimney.
7. Tightly secure the length of the solid insulated chimney
with the wall band to the masonry chimney.
8. Insert a section of chimney connector into the chimney.
Make sure it does not protrude past the edge of the clay
chimney liner inside the chimney.
9. Seal the end of the chimney connector to the clay liner
with refractory mortar.
10. Install trim collar around the sold pack chimney section.
Figure 14.2
1.5”
1.0”
2.0”
2.0”1.5”
14.0” ID17.0” OD
ceiling
Minimum18.0”
NFPA 211
13.5” below ceiling to top of opening
1.0”
8.0”
1.5 2x2 framing stud2.0 min air clearance1.0 min air clearance
4.5
or top of opening is a min.of 4.5” below min.clearance specified by connector mfg.
Center of Hole
Thimble
CL
CL
Wall
Include depth
of hearth pad
15 7033-352L 01/23
Solid Pack Chimney with Metal Supports as a Thimble
Trim Collar
Chimney Section
with 2 inch
(51mm)
Clearance to
Combustibles
Chimney
Connector
Fire Clay Flue
Liner
with Airspace
Masonry
Chimney
Wall Band to
Secure Chimney
Section
Wood Studs Used
for Framing - Spaced
2 inch (51mm)
clearance from
Masonry Chimney
Wall Spacer
Figure 15.1
Flue Gas
Direction
Crimped
End
Toward
Appliance
Secure pipe sections with a
minimum of 3 screws
Figure 15.3 - Chimney Connector (Appliance Pipe)
Chimney Flue
Liner
Fireclay
Liner or
Equivalent
Masonry Chimney
Constructed to NFPA 211
Wall Spacer
Wall Band
Trim Collar
Chimney
Connector
1 inch (25mm)Air
Space to Chimney
Section
Min. Clearance
2 inch (51mm)
Min. Chimney Clearance to
Wall Spacer and
Combustibles - 2 inch (51mm)
Chimney Section
Figure 15.2
G. Installing Chimney Components
Chimney Connector
Single wall connector or appliance pipe.
This must be at least 24 gauge mild steel or 26 gauge blue
steel. The sections must be attached to the appliance and
to each other with the crimped (male) end pointing toward
the appliance. All joints, including the connection at the flue
collar, should be secured with 3 sheet metal screws. Make
sure to follow the minimum clearances to combustibles.
Where passage through the wall, or partition of combustible
construction is desired in Canada, the installation shall
conform to CAN/CSA-B365.
Factory-built listed chimney connector (vented).
A listed connector (vented) must be used when installing
this appliance in a mobile home. The listed connectors must
conform to each other to ensure a proper fit and seal.
H. Proper Draft
To be sure that your Quadra-Fire appliance burns properly,
the chimney draft (static pressure) should be approximately
-0.10 inches water column (W.C.) during a high burn and
-0.04 inches W.C. during a low burn, measured 6 inches
(152mm) above the top of the appliance after one hour of
operation at each burn setting.
Fire Risk.
Do NOT pack insulation or other combustibles
between spacers.
• ALWAYS maintain specified clearances
around venting and spacers.
• Install spacers as specified.
Failure to keep insulation or other material
away from vent pipe may cause fire.
WARNING
Fire Risk.
Follow Chimney Connector Manufacturer’s
Instructions for Proper Installation.
WARNING
ONLY use connector:
• Within the room, between appliance and ceiling or
wall.
Connector shall NOT pass through:
• Attic or roof space
• Closet or similar concealed space
• Floor or ceiling
Maintain minimum clearances to combustibles
16 7033-352L 01/23
USA
Figure 16.2 - Floor Installation
A. Outside Air Kit Installation
A source of air (oxygen) is necessary in order for combustion
to take place. Whatever combustion air is consumed by the
fire must be replaced. Air is replaced via air leakage around
windows and under doors. In homes that have tightly sealed
doors and windows, an outside air source is needed. An
optional Outside Air Kit is available.
Items Needed for Installation (not supplied)
• 4 inch flex aluminum pipe, or if using alternate material,
then it shall be made from durable, non-combustible,
heat resistant material up to 350°F. Cut the pipe to the
required length for your installation.
• Phillips head screw driver
• Silicone sealant
• Drills and saws necessary for cutting holes through the
wall or flooring in your home.
Installation Instructions
1. Remove all materials from packing box.
2. Floor & Rear Installation:
Cut a 4 inch (102mm) hole in outside wall or floor to
accommodate outside air piping. Use 4 inch (102mm)
aluminum metal flex or rigid piping to directly connect
outside air to appliance intake. Use the supplied
termination cap with a rodent screen. Seal between
the wall (or floor) and the pipe with silicone to prevent
moisture penetration.
Figure 16.1 - Rear Installation
5 5 Appliance Set-Up
Fire Risk. Asphyxiation Risk.
Do not draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
• Close proximity to exhaust vents
or chimneys
Fumes or odor may result
WARNING
WARNING
Asphyxiation Risk.
Outside air inlet must be located to prevent
blockage from:
• Leaves
• Snow or ice
• Other debris
Block may cause combustion air starvation
Smoke spillage may set off alarms or irritate sensitive
individuals.
Asphyxiation Risk.
Length of outside air supply duct shall NOT
exceed the length of the vertical height of the
exhaust flue.
WARNING
• Fire will not burn properly
• Smoke spillage occurs when door is opened due to
air starvation.
17 7033-352L 01/23
B. Decorative Panel Removal & Installation
Your appliance ships with two different side options, one
is a solid side panel (Figure 17.1) and tile side panel
(Figure 17.2). There are two of each and no left or right
side, these can be changed at anytime.
1
Figure 17.4
Figure 17.5
3
Figure 17.1 Figure 17.2
Securing
Clip
Figure 17.3
NOTE: 300°F high temp paint can be use to repaint
the solid side panel only! DO NOT use on the rest of
appliance this requires 1200°F high temp paint.
Tile Dimensional Requirements:
Max Thickness: 5/16”
Max Length/Width: 11-7/8” square
Min Length/Width: 11-11/16” square
3. Reattach tile frame (Figure 17.5).
Tile Panel Installation
1. Remove tile frame from side by lifting up and pulling
away from appliance (Figure 17.4 reference solid side
panel removal).
2. Stack non-combustible material tiles in tile frame as
shown in Figure 17.2.
Solid Side Panel Removal
• Remove solid panel from side by lifting up and pulling
away from appliance (use a flat tool to pry from bottom if
needed) (Figure 17.4).
The appliances are being shipped with a solid side panel
securing clip on both sides. Please remove and discard pins
prior to use (Figures 17.3).
Fire Risk.
Use only noncombustible materials as a
decorative tile.
WARNING
18 7033-352L 01/23
D. Blower (Optional)
1. Locate bolts supplied with the blower.
2. Align holes in mounting flange of blower with bolt holes
in appliance. Blower should be positioned at bottom of
rear outer skin as shown in Figure 18.2
3. Re-insert and tighten bolts, securing blower onto outer
wall of appliance.
4. Place the bracket containing the snap disc and magnet
under the bottom left rear corner.
See Owner’s Manual for detailed operating instructions for
the blower and snap disc.
Figure 18.2
MANUAL: Overrides the
Snap Disc
AUTO: Fan will turn
ON/OFF Automatically
by the Snap Disc
Controls the Fan Speed
Figure 18.1
Door Handle
Fiber Handle
C. Door Handle Assembly
1. Install fiber handle to door handle rod.
Shock Risk.
• Do NOT remove grounding prong
from plug.
• Route cord away from appliance.
CAUTION
• Do NOT route cord under or in front of appliance.
• Plug directly into properly grounded 3 prong
receptacle.
19 7033-352L 01/23
You must use a Quadra-Fire Outside Air Kit Part OAK-ACC; which is available from you dealer, for installation in a mobile home.
1. An outside air inlet must be provided for combustion
(See page 16 for installation instructions).
2. Appliance must be secured to the mobile home structure
by bolting the legs to the floor.
3. Appliance must be grounded with #8 solid copper
grounding wire or equivalent and terminated at each end
with N.E.C. approved grounding device.
4. Appliance must be installed with an approved UL103 HT
ventilated chimney connector, UL103 HT chimney, and
terminal cap with spark arrestor. Never use a single wall
connector (appliance pipe) in a mobile home installation.
Use only double-wall connector pipe, Dura-Vent DVL,
Selkirk Metalbestos DS or Security DL double-wall
connector or any listed double-wall connector pipe.
5. In Canada, this appliance must be connected to a 6 inch
(152mm) factory-built chimney conforming to CAN/ULC-
629M, STANDARD FOR FACTORY BUILT CHIMNEYS.
6. Follow the chimney and chimney connector
manufacturer’s instructions when installing the flue
system for use in a mobile home.
7. Maintain clearance to combustibles.
8. Floor protection requirements must be followed precisely.
9. Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the exterior of the structure.
NOTE: Top sections of chimney must be removable to
allow maximum clearance of 13.5 feet (411cm) from
ground level for transportation purposes.
NOTE: Offsets from the vertical, not exceeding 45°, are
allowed per Section 905(a) of the Uniform Mechanical
Code (UMC). Offsets greater than 45° are considered
horizontal and are also allowed, providing the horizontal
run does not exceed 75% of the vertical height of the
vent. Construction, clearance and termination must be
in compliance with the UMC Table 9C. This installation
must also comply with NFPA 211.
6 6 Mobile Home Installation
10. Burn seasoned cord wood only. Other types of fuels may
generate poisonous gases (e.g., carbon monoxide).
11. If appliance burns poorly while an exhaust blower is on
in home, (i.e., range hood), increase combustion air.
12. Installation shall be in accordance with the
Manufacturers Home & Safety Standard (HUD) CFR
3280, Part 24.
THE STRUCTURAL INTEGRITY OF THE MOBILE
HOME FLOOR, WALL AND CEILING/ROOF MUST
BE MAINTAINED
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural
integrity.
CAUTION
Asphyxiation Risk.
NEVER INSTALL IN A SLEEPING ROOM.
Consumes oxygen in the room.
WARNING
Fire Risk.
Do Not use single wall connector pipe
anywhere in a mobile home installation.
WARNING
20 7033-352L 01/23
A. Service & Maintenance Log
Date of Service Performed By Description of Service
7 7 Reference Materials
21 7033-352L 01/23
Service Parts DISCOVERY-II-CR
Beginning Manufacturing Date: June2017
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor. Hearth and Home Technologies does not sell directly to consumers. Provide
model number and serial number when requesting service parts from your dealer or distributor.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
ACCESSORIES
Blower Assembly BK-ACC
Blower Convection 812-4900
Blower Control Box w/Switch SRV7000-194 Y
Component Pack 7033-051
Snap Disc Bracket Assembly SRV7033-036
Snap Disc, # 1, Convection Blower SRV230-0470 Y
Wire Harness, Blower 7033-262
Outside Air Kit, Floor & Rear OAK-ACC
Outside Air Collar Assembly SRV7033-039
Outside Air Shield SRV33271 Y
Outside Air Cover Plate Assembly SRV7033-041 Y
FASTENERS
Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR Y
Bolt, Hex Head, 1/4-20 X 1 Pkg of 10 25221A/10 Y
Button Head 1/4-20 X .5 Pkg of 20 32328/20 Y
Nut, 2-Wy Side-Lock Jam 3 Pkg of 24 226-0100/24 Y
Nut, Keps Lock, 10-32 Pkg of 40 226-0050/40 Y
Nut, Ser Flange Small 1/4-20 Pkg of 24 226-0130/24 Y
Screw PH PHL TC 8-32X1/2 Pkg of 25 220-0030/25 Y
Screw, Pan Head Philips Tc 8-32X1/2 Pkg of 12 220-0490/12 Y
Screw, Bh, 1/4-20 X 1.25 Pkg of 24 225-0630/24 Y
Screw, Pan Head Philips 8-32 X 3/4 Pkg of 24 229-1100/24 Y
Screw, Pan Head Philips 8-32 X 3/8 Pkg of 40 225-0500/40 Y
Screw, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40 Y
B. Accessories
22 7033-352L 01/23
CONTACT INFORMATION
Hearth & Home Technologies
352 Mountain House Road
Halifax, PA 17032
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.For the number of your nearest Quadra-Fire dealer
log onto www.quadrafi re.com
CAUTION
D
O
N
O
T
DI
S
C
A
R
D
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions
included.
• Read, understand
and follow these
instructions for
safe installation
and operation.
• Leave this
manual with party
responsible for
use and operation
of this appliance.
We recommend that you record the following pertinent information for your heating appliance.
Date purchased/installed:
Serial Number:Location on appliance:
Dealership purchased from:Dealer Phone: 1( ) -
Notes:
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962
or other U.S. and foreign patents pending.