Loading...
HomeMy WebLinkAboutTEST DATA & DESIGN - 97-00020 - Birch Apartments - 9 Units■ ■C u 'Test LFata t 0 i N?7 T.- 15771 All details and specifications coal -wined herein are sulb)ect to and governed by local bui j1ding code. January 1993 IMS1 is a regisLered Tr- d mark, U.S. 1,459,233 and a registe d Service Mar,-ki U.S.. 1.469,445. The elements, structure and methods of tile J M I ' In uJ t d Masonry System are covered by U,S. Patents 4,769.964 and 4,748,782 and Canadian Patent 1,296,541, The inforrination presented in this manual is to assist dessgner , engineers and architects in the Understanding of the I 11- Insulated Mason ry Fall System. While Lhe material is prezienL d in good faith and believed to be reliable. it does not constitute a part of or terms and condition of sale. No engirleenng data, design iii(orr'r`ation or other material contained herein shall be deemed to consUcute a warranty. ex r 5sed orImplied. OaL said information Or 08ta 15 correct or Lhat this pmducts described, are fit for a particular purp,05e or de51 n application IMSV 1nsu1ate,dMa5onrVSV5t9M5, Inc.. 7234 E. hi �-t u t e ) co 54ale, 05 2 51 16021 970-0711, Fox (602) 970-1243 0 Design Conclusions For The IMSI� Insulated Masonry Wall System I Insulated Masonry Systems, Inc. completed extensive s#ructural testing to provide data. for reliable design with the IMS11' Insulated Reinforced Masonry Wail System. Testing involved 54 wail sections measuring 4' x 4', 8' x 8` and 8' x 16'4" showing predictable results. Full-scale destructive testing was conductedin the Civil Engineering department of Brigham Young University under the supervision of Dr. Arnold Wilson according to the Acceptance Criteria for Concrete and Concrete Masonry Systems, 1987 ICBOP Additional non-structural testing was done at Northwest Testing Laboratories for determination of infiltration and sound transmission characteristics of IMSI (N watts. Testing of insulation material used was done by the manufacturer at various laboratories. Product Description Testing Summary The following summary of test results presented to simplify the designer's task begins with some facts about the unique nature of the wall system. 1. fMS1A' blocks are dry -staked without mortar. 2. The IMSI k -R asymmetrical eight inch wide block has an cell confguration, therefore eccentrically placed with the and grout closer to one face reinforcement is reinforcing steel than the other. Specifically: A. From the face closest to the outside of the wall, d = 5.5 inches. B. From the face closest to the inside of the waif, d = 2.5 inches. 3. Steel reinforcing used 'n the testing was two #4 (1/2 inch) deformed bays in each grained reinforcement cell. Different reinforcement schedules were tested. However, after initial testing of 8 foot by 8 foot samples, reinforcement was on a 4 foot Vertically, 4 foot horizontal schedule which is considered the minimum reinforcement schedule. Surface bonding cement in all testing and for all applications is always applied to both sides of the wa!l to make walls water tight and for aesthetic reasons. 19 4. All ungrouted hollow block cells are filled with polystyrene insulation inserts, The structural tests conducted include: 1. Flexural testing per ASTM E 72 - 84 for both d-5.511 and d=2.5". 2. In plain shear per ASTM E 519-81 and ASTM E 564-76, 3. Flexural compressive tests per ASTM E 72 - 804 d= 5.5" and d= 2.5". 4. Compressive Testing with Eccentric loading per ASTM E 72 - 80. The following is a reproduction of an independently prepared thermal performance analysis. NE UBECK ENGINEERING COMPANY 1 233 East Mission Lane Phoenix, riz 85020 (602) 944-4681 CALCULATED OVERALL HEAT TRANSMISSION INSULATED MAS C. CONCRETE BLOCK WALL The calculations are based on segmental paths of series/ parallel transmission occurring through the ix'o arrangements f concrete, insulation and air spaces. a provide. by ASHRAE"Series/Parallel" method 'in the1985 'Tuadarnentalsdo ". Chapter 23. The materials rb Concrete: - 1 , per cubic foot, lightweight aggregate. Insulation: Molded, expanded polystyrene with smooth skin surface and standard fluted des Surface Finish Coating: " T ' T " fiberglass reinforced cement. 'hese calculations assume full contact between elements, requiting proper quality control 'in manufacture and wall erection h The 1111 values are as follows: 11 11 I111 Stretcher Block R 18.11 (19.5,0)* 1211 11IMSI11 Stretcher Block R 2906O(31.84)* 1311 "I 111 Stretcher Block, 2x2 furring, 1/211 gypsum beard R = 19. (21.33)* Calculationsprovide allowances for conflict at locations of series/parallel paths and are conservative.. Mass allowance 11811 for heating only, 4,,000 to 5,000 degree days .. i note below 'Engineering stamps and the engineer's signature relate to tlie i"ePOCt C7t1 this page only. Sample. failures were predictable due to reinforcing steel yielding. According to ASTM Standards, block compression and block prism tests were Performed. For block, the Average Gross Area Strength was 1917 psi. Average Net Area Strength was 4008 psi. Two Block Prisms were dry -stacked with no mortar Or surface bonding cement. Prism tests yielded Average Grass Area Strength 1247 psi, Net Area Strength 2609 psi.' r The block Grass Area is 126 int, Net 60.27 ins, Design Conclusions The use of #4 rebar is recommended, one or two bays per cell according to engineering. design: Structures are designed as reinforced masonry in accordance with Sections 2403, 2405j 2406, 2411 and 2412 inclusive, of the Uniform Building Code with the following provisions. 1. Specified compressive strength, f'm, used R. design must be between 1500 and 2,000 psi. Specified compressive strength , f 'M t must be verified by prism tests described in Section 2405 (c) ) of cads, 3� Limel beam design width mist be the block width minus the loam insert thickness. Unreinfvrcecf masonry lintels must be grouted. 4. The maximum tensile stress in deformed bars is 20,000 psi, 5. The nominal block width may be used as the value "t" in the allowable axial compressive stress Fa equations. 6. Allowable axial stress in reinforced walls -b is: Fe 0. 1 FM [1-(hP142t)3]; (top horizontal cell grouted) F$ - 0. 05 f"m f 1-(h-'14 2r)31 7. Strength DellIgn,IP Nominal compressive load is-, (0, 8) {a, 85 F'm (A -A + Fy A,J ¢ = 0,24 Top cell grouted, 0.12 ungrouted. Ae =effective masonry area. As = Effective cross-sectional area of reinforcement. S. Nominal moment: Mu = q5 As fy (d - a12) 0 —x'.65 s�. 85 f'mb Non-structural Testing Results Testing was done at Northwest Testing Laboratory in 1987, Specimen was an 8' x 120 x 8° IMSI1" wall, Sound Transmission Class, ASTM E 90,413: STC @ SOOHz...... 61 Gas Transmisslon/InfiltratIon, ASTM E 741, Air Leakage Rafe By Tracer Gas Dilution, ASTM E 779, Air Leakage Rate 8y Fan Pressurization, Duration 95 hvurs: Less than 0.01%.....t Impermeable. Fire Resistance Test, S 1 1 9: Fire Resistance Rating...... 140 minu#ea. Insulation Scott Polymer EPS: NER 238, CFC Free, Flame Spread 5, Smoke Development 85, Toxicity Insulationis contained within 1.2511 masonry at all times.