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HomeMy WebLinkAboutEXHAUST SYSTEM CALCULATIONS - 20-00146 - Idaho Central Storage - RemodelHavlovick Engineering Services, Inc. CALCULATION SHEET CONTINUATION Project: Miscellaneous – Bruce Karren Construction, Inc. PF 2001 Subject: Allen Shop Building Exhaust System PR 22 HES Form 111, Rev. 06/14/2011 DATE 06-10-20 SHEET 2 CFM at 0.125” WG. Actually, the fan is capable of a volume larger than 60 CFM at the lowest performance point on the fan curve. This fan will produce 171 CFM at 0.209” WC, so the minimum requirement is satisfied. 2. For larger exhaust fan operating intermittently during business hours when the sensor energizes the fan, a Greenheck SE2-16-417-A4 would suffice capable of 900 CFM at 0.25” WG. Like the smaller exhaust fan, this fan will provide 957 CFM at 0.566” WC, so it is more than adequate. 3. For outside air inlet locations, one louver/damper such as Greenheck EAC-401 with Honeywell MS412OF actuator would suffice. At 28” high x 20” wide, provides 1.32 square feet of flow area and a velocity of 895 FPM. Pressure drop at that velocity is approximately 0.096” WG. Analysis for Allen Shop Building Exhaust System Date: 06/10/20 PF: PF2001 PR: PR22 Line No. Building Data Input Calculated 1 Building Width in Feet 40.00 2 Building Length in Feet 40.00 3 Calculate Building Area in SF 1,600.00 4 Interior Office Width in Feet 10.00 5 Interior Office Length in Feet 10.00 6 Calculate Interior Office Area in SF 100.00 7 Interior Toilet Room Width in Feet 6.00 8 Interior Toilet Room Length in Feet 10.00 9 Calculate Interior Toilet Room Area in SF 60.00 10 Existing Storage Garage Width in Feet 10.00 11 Existing Storage Garage Length in Feet 24.00 12 Calculate Interior Toilet Room Area in SF 240.00 13 Calculate Net Vehicle Area in SF 1,200.00 14 Minimum Ventilation Rate in CFM / SF 0.05 15 Maximum Ventilation Rate in CFM / SF 0.75 Havlovick Engineering Services, Inc. CALCULATION SHEET CONTINUATION Project: Miscellaneous – Bruce Karren Construction, Inc. PF 2001 Subject: Allen Shop Building Exhaust System PR 22 HES Form 111, Rev. 06/14/2011 DATE 06-10-20 SHEET 3 16 Calculate Minimum Ventilation Rate in CFM 60 17 Calculate Maximum Ventilation Rate in CFM 900 Additional Documentation/Equipment Specifications: Equipment Schedule-------------------------------------------- Sheet 4 Submittals---------------------------------------------------- Sheet 5 Installation, Operation and Maintenance Manuals--------------- Sheet 28 CTI Duo-Sense GG-CO-NO2 Sensor Brochure----------------------- Sheet 48 CTI GG-6 Multi-Channel Controller Brochure-------------------- Sheet 50 CTI Duo-Sense GG-CO-NO2 Sensor Manual------------------------- Sheet 52 CTI GG-6 Multi-Channel Controller Manual---------------------- Sheet 64 Fans Actual Performance Motor Specifications Mark Qty Model Wheel Dia. Volume Total External SP Fan Power dBA Sone s Size Volt Hz Ph Enc RPM EC Motor Motor Starter(CFM)(in. wg)RPM (hp)(hp) EF-1 1 SDPE-D-08G-1- DS 8 171 0.209 1725 0.02 54 7.6 1/30 115 60 1 TEAO 1725 - Fans Actual Performance Motor Specifications Mark Qty Model Wheel Dia. Volume Total External SP Fan Power dBA Sone s Size Volt Hz Ph Enc RPM EC Motor Motor Starter(CFM)(in. wg)RPM (hp)(hp) EF-2 1 SE2-16-417-A4 16 957 0.566 1750 0.26 76 24 1/4 115 60 1 ODP 1750 -No ID#Tag Mark Name Qty Model Width (in.)Height (in.)Method Application Volume (CFM) Pressure Drop (in. wg) Free Area Velocity (ft/min) BPWP (ft/min) 1-1 LVR-1 LVR-1 1 EAC-401 20 28 Performance Intake 1,200 0.096 895 1,192 EQUIPMENT SCHEDULE Job Name: Job 2365 - PF2001-PR22 - Allen Shop Building CAPS 4.32.1057 C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 1 of 1 Job Name:Job 2365 - PF2001-PR22 - Allen Shop Building Job Site:Allen Shop Building Rexburg, ID United States Engineer:B. Havlovick PE Elevation: (ft)4,744 Date:6/12/2020 GREENHECK ENGINEER OFFICE 100 GREENHECK DR SCHOFIELD, WI 54476 US Phone:(715)359-6171 Fax:(715)355-2399 Email Address:bhavlovick@hes1.com SUBMITTAL P.O. Box 410 Schofield, WI 54476 (715) 359-6171 FAX (715) 355-2399 www.greenheck.com Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 1 of 14 AIR FLOW Blade Count: 5 12 8.25 1 7 3Model: SDPE-D-08G-1-DS Sidewall Direct Drive Exhaust Fan Dimensional Quantity 1 Weight w/o Acc's (lb)1 Weight w/ Acc's (lb)22 Max T Motor Frame Size 0 Optional Damper (in.)9 x 9 Wall Opening (in.)14.25 x 14.25 Performance Requested Volume (CFM)118 Actual Volume (CFM)171 Total External SP (in. wg)0.209 Fan RPM 1725 Operating Power (hp)0.02 Elevation (ft)4,744 Airstream Temp.(F)70 Air Density (lb/ft3)0.063 Tip Speed (ft/min)3,613 Static Eff. (%)34 Motor Motor Mounted Yes Size (hp)1/30 Voltage/Cycle/Phase 115/60/1 Enclosure TEAO Motor RPM 1725 Efficiency Rating Standard Windings N/A NEC FLA* (Amps)NA Static Pressure Calculations External SP 0.1 in. wg Direct Drive RPM Adjustment 0.109 in. wg Total External SP 0.209 in. wg Notes: All dimensions shown are in units of in. *NEC FLA - based on tables 430.248 or 430.250 of National Electrical Code 2014. Actual motor FLA may vary, for sizing thermal overload, consult factory. LwA - A weighted sound power level, based on ANSI S1.4dBA - A weighted sound pressure level, based on 11.5 dB attenuation per Octave band at 5 ft - dBA levels are not licensed by AMCA International Sones - calculated using AMCA 301 at 5 ft Sound Power by Octave Band Sound Data 62.5 125 250 500 1000 2000 4000 8000 LwA dBA Sones Inlet 70 76 64 62 57 54 52 46 65 54 7.6 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: EF-1Mark: SDPE-D-08G-1-DSModel: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 2 of 14 Model: SDPE-D-08G-1-DS Sidewall Direct Drive Exhaust Fan Standard Construction Features: Model SDPE is direct driven and is designed for commercial and industrial applications. Units are ideal for quietly exhausting air in schools, offices, storage facilities and manufacturing and assembly areas. Two levels of propeller construction are available to cover a variety of performance requirements. Select units feature a guard and speed controllable motor. Mount in vertical or horizontal positions. - Speed controllable motor (on select SDPE models) - Guard (on select SDPE models) - Galvanized steel frame - Aluminum propeller - Prepunched mounting holes - UL/cUL 705 Selected Options & Accessories: UL/cUL 705 Listed - "Power Ventilators" Airflow Direction: Damper Shipped Loose, WD-320-PB-9x9-PB, Gravity Operated Short Wall Hsg, Flush ExteriorShort Wall Hsg, Flush Ext., w/ OSHA Grd. Weatherhood, Galvanized 45 deg. with Bird Screen, (PN: WH-8) Unit Warranty: 1 Yr (Standard) 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: EF-1Mark: SDPE-D-08G-1-DSModel: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 3 of 14 Assembly Drawing Type: Sidewall Direct Drive Exhaust Fan Notes: All dimensions shown are in units of in.. 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: EF-1Mark: SDPE-D-08G-1-DSModel: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 4 of 14 AMCA AMCA Licensed for Sound and Air Performance. Power rating (BHP/kW) does not include transmission losses. Greenheck Fan Corporation certifies that the model shown herein is licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program. Performance certified is for installation type A: Free inlet, Free outlet. Power rating (BHP/kW) does not include transmission losses. Performance ratings do not include the effects of appurtenances (accessories). The sound ratings shown are loudness values in fan sones at 5 ft. (1.5 m) in a hemispherical free field calculated per AMCA Standard 301. Values shown are for installation type A: free inlet hemispherical sone levels. dBA levels are not licensed by AMCA International. The AMCA Certified Ratings Seal applies to sone ratings only. 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: EF-1Mark: SDPE-D-08G-1-DSModel: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 5 of 14 EXHAUST AIRFLOW DAMPER GUARD WALL HOUSING INTERIOR EXTERIOR WEATHERHOOD 27.00 19.63 19.38Model: SE2-16-417-A4 Sidewall Direct Drive Fan Motor Access From Int. of Bldg. Dimensional Quantity 1 Weight w/o Acc's (lb)38 Weight w/ Acc's (lb)110 Max T Motor Frame Size 56 Optional Damper (in.)18 x 18 Wall Opening (in.)23.25 x 23.25 Performance Requested Volume (CFM)900 Actual Volume (CFM)957 Total External SP (in. wg)0.566 Fan RPM 1750 Operating Power (hp)0.26 Elevation (ft)4,744 Airstream Temp.(F)70 Air Density (lb/ft3)0.063 Tip Speed (ft/min)7,330 Static Eff. (%)32 Motor Motor Mounted Yes Size (hp)1/4 Voltage/Cycle/Phase 115/60/1 Enclosure ODP Motor RPM 1750 Efficiency Rating Standard Windings 1 Static Pressure Calculations External SP 0.5 in. wg Direct Drive RPM Adjustment 0.066 in. wg Total External SP 0.566 in. wg Notes: All dimensions shown are in units of in. *Please consult factory for actual motor amp draw LwA - A weighted sound power level, based on ANSI S1.4 dBA - A weighted sound pressure level, based on 11.5 dB attenuation per Octave band at 5 ft - dBA levels are notlicensed by AMCA International Sones - calculated using AMCA 301 at 5 ft Sound Power by Octave Band Sound Data 62.5 125 250 500 1000 2000 4000 8000 LwA dBA Sones Inlet 81 84 87 85 83 77 73 67 87 76 24 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: EF-2Mark: SE2-16-417-A4Model: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 6 of 14 Model: SE2-16-417-A4 Sidewall Direct Drive Fan Standard Construction Features: - Galvanized steel fan panel - Die formed, galvanized steel drive frame assembly - Welded and painted steel propeller - Ball bearing motors - Corrosion resistant fasteners Selected Options & Accessories: Airflow Direction: Exhaust Damper Mounted, BD-320-PB-18X18, Gravity Operated, Not Coated Short Wall Hsg, Flush Exterior, w/ OSHA Grd. Motor Access: From Int. of Bldg. Switch, NEMA-1, Toggle, Shipped with Unit Junction Box Mounted & Wired Weatherhood, Galvanized 45 deg. with Bird Screen Unit Warranty: 1 Yr (Standard) 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: EF-2Mark: SE2-16-417-A4Model: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 7 of 14 Disconnect Switch Enclosure Rating:NEMA-1 Standard Construction Features: Enclosure constructed for indoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment and to provide a degree of protection against falling dust. This enclosure meets the rod entry and the indoor corrosion protection design tests. The rod entry test is intended to simulate incidental contact with enclosure equipment. Enclosure is equipped with provision to lockout in the off position with customer supplied lock. Notes: All dimensions shown are in units of in. Electrical Drawing Details Wiring Schematic 4.35 2.50 2.000.72 1.06 1.65 1.06 Ø0.28 (4 HOLES) Disconnect Switch Configuration Type:Toggle Motor Size:1/4 hp Voltage:115 UL Listed:Yes Manufacturer:Pass and Seymour Cycle:60 Amperage:15 CSA Approved:Yes Overload Protection:None Phase:1 Switch Pole(s):1 Rating:1/2 hp Junction Box Mtg.:Mounted and Wired RPM:1750 Exp. Resist. Wiring:None Switch Mounting:Shipped With Unit 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: EF-2Mark: SE2-16-417-A4Model: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 8 of 14 Assembly Drawing Type:Sidewall Direct Drive Fan DRAWING VIEWED FROM INTERIOR END VIEW DIMENSIONS ARE FOR HOUSING NOT FAN PANEL MOTOR IS ACCESSIBLE FROM INTERIOR OF BUILDING THIS IS AN EXHAUST FAN DUE TO MOTOR ORIENTATION WALL OPENING 23.25 SQ. EXHAUST AIRFLOW DAMPER GUARD WALL HOUSING INTERIOR EXTERIOR WEATHERHOOD 22.25 22.25 25.25 25.25 27.00 19.63 19.38 Notes: All dimensions shown are in units of in.. 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: EF-2Mark: SE2-16-417-A4Model: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 9 of 14 AMCA AMCA Licensed for Sound and Air Performance. Power rating (BHP/kW) does not include transmission losses. Greenheck Fan Corporation certifies that the model shown herein is licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program. Performance certified is for installation type A: Free inlet, Free outlet. Power rating (BHP/kW) does not include transmission losses. Performance ratings do not include the effects of appurtenances (accessories). The sound ratings shown are loudness values in fan sones at 5 ft. (1.5 m) in a hemispherical free field calculated per AMCA Standard 301. Values shown are for installation type A: free inlet hemispherical sone levels. dBA levels are not licensed by AMCA International. The AMCA Certified Ratings Seal applies to sone ratings only. 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: EF-2Mark: SE2-16-417-A4Model: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 10 of 14 EAC-401 4 in. Frame, Concealed Linkage APPLICATION & DESIGN EAC-401 is a combination louver/damper designed to protect air intake and exhaust openings in building exterior walls that, at times, require tight air shut off. Design incorporates a drainable head member, drainable stationary blades and operable blades. When the operable blades are open, airflow is permitted through the louver, when the blades are closed, a tight seal is created to prevent the passage of air. The EAC-401 is an extremely efficient louver with AMCA LICENSED PERFORMANCE DATA enabling designers to select and apply with confidence. PRODUCT DETAILS Frame:4 in. x 0.125 in. Frame Thickness Frame Type:Channel Blades:0.081 in. Adjustable Blade Thickness Material:Aluminum Sizing:Nominal Blade Seal:Yes Jamb Seal:Yes Axle Bearings:Synthetic Axle Material:Steel Shape:Rectangular Construction:Mechanically Fastened OPTIONS & ACCESSORIES Finish:Mill Bird Screen:0.75 in. x 0.05 in., Flat Expanded Aluminum, Internal, Mill Finish Actuator:120 VAC, Mounting: In Airstream, Failure Pos.: Closed, Location: Left Bottom, Operating Mode: Two Position, Nema Enclosure: 1, Transformer: None, Aux. Switches: No Union Label:No Preference Warranty:1 year Standard Product Warranty Internal View Width and Height furnished approximately 0.250 in. under size. SUMMARY ID #TAG QTY W (in.)H (in.)FREE AREA (ft2) FREE AREA (%) DRIVE ARRG. ACTUATOR MODEL SECT. WIDE SECT. HIGH SECT. SHIP ACT./ SHIP SECT. 1-1 LVR-1 1 20 28 1.32 34 11-1FIBL-0 MS4120F1006 1 1 1 1 * Louver requires actuator to operate. When no actuator is selected, no actuator mounting brackets, linkage, or hardware will be provided. PERFORMANCE ID #TAG APPLICATION VOLUME (CFM)PRESSURE DROP (in. wg) FREE AREA VELOCITY (ft/min)BPWP (ft/min) 1-1 LVR-1 Intake 1,200 0.096 895 1,192 **Calculated pressure drop does not include the effects of screens, filters or other accessories Total Louver Qty:1 Total Weight (lb):15 Louver Area (ft2):4 Total Ship Sect.:1 **Weight shown is an estimate only based on the default base product configuration without options or accessories. 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: LVR-1Mark: EAC-401Model: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 11 of 14 Larger openings may require field assembly of multiple louver panels to make up the overall opening size. Individual louver panels are designed to withstand windloads up to a maximum of 25 PSF (size and configuration dependent). Design, materials and installation of structural reinforcement required to adequately support large sections or multiple section assemblies within a large opening are not provided by Greenheck. Options and accessories including, but not limited to, screens, filter racks, louver doors, and blankoff panels are not subject to structural analysis unless indicated otherwise by Greenheck. Unless specifically indicated, the following are NOT included in the quote provided: structural steel, installation hardware (anchors, angle clips, continuous angles, shims, fasteners, inserts, backer rod and sealant), field measuring and/or installation, miscellaneous flashing, trim or enclosures, blank off panels, mullion covers or mullion hardware,hinged frames or removable subframes, custom bird/insect screen, 3-coat, metallic and/or exotic paint finishes, bituminous paints for unlike metals, any applicable taxes, stamped and sealed structural calculations seismic calculations or job specific engineered submittal drawings. 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: LVR-1Mark: EAC-401Model: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 12 of 14 Louvers Product Limited Warranty Thank you for purchasing Greenheck louvers. Greenheck warrants this equipment to be free from defect in material and workmanship for a period of 1 year from the date of product shipment. Any units or parts, which prove defective during the warranty period, will be repaired or replaced at our option when returned to our factory, transportation prepaid. Unless agreed upon otherwise Greenheck will not be held responsible for costs associated with removal or installation of product(s). The legal remedies described in this Limited Warranty are the sole exclusive remedy of Customer. This limited warranty will be void if payment from Customer is not received within a commercially reasonable time frame. GREENHECK MAKES NO OTHER WARRANTY, EITHER EXPRESS OR IMPLIED, REGARDING ITS PRODUCTS, OR ITS SELECTION AND APPLICATION, INCLUDING, BUT NOT LIMITED TO, COMPLIANCE WITH BUILDING CODES, SAFETY CODES, LAWS, MERCHANTABILITY OR FITNESS OR A PARTICULAR PURPOSE. This limited warranty is extended solely to the Customer. It is nontransferable and non-assignable, and the Customer shall not permit or authorize its employees, agents, representatives or customers to claim, represent or imply that this limited warranty extends or is available to anyone other than the Customer. In the event of material breach by the Customer of any of the conditions of this warranty, Greenheck shall have no liability for and product failure claims. Failure to pay Greenheck in full for original services will automatically make this warranty null and void. Greenheck will not be held liable for incidental or consequential damages of any kind. The limited warranty of product(s) replaced or repaired under this limited warranty shall be limited to the remainder of the original warranty period. Greenheck reserves the right to reasonable field access to diagnose and repair any product alleged to be defective. This limited warranty may not be modified by anyone and may not be changed by such things as purchase order forms or acceptance forms, unless otherwise agreed upon by Greenheck. This limited warranty is provided in lieu of any other warranty requirements or obligations, including, but not limited to, those within project specifications. All notices and claims given under or pursuant to this agreement shall be in writing and sent by certified or registered mail, postage prepaid, return receipt requested to: Greenheck, Attn: Louver Sales, 525 Western Road, Schofield, WI 54476. By proceeding to use our products and services on your project, you accept the terms of these limited warranties. 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: LVR-1Mark: EAC-401Model: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 13 of 14 AMCA 06/12/2020Printed Date: Job 2365 - PF2001-PR22 - Allen Shop BuildingJob: LVR-1Mark: EAC-401Model: Generated by: bhavlovick@hes1.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 14 of 14 ® Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with these instructions will result in voiding of the product warranty and may result in personal injury and/or property damage. Drive Arrangement 11-1FIBL-0 Note: This drawing depicts how the actuator looks after installation. The louver shown is intended to be a general representation and the actual louver model may vary. Reference the drawing on page 2 and 3 for an exploded view and parts list. Document 483120 Honeywell MS Actuator 11-1FITL-0, 11-2FITL-0, 11-1FIBL-0, 11-2FIBL-0 Drive Arrangements Drive Arrangement 11-2FIBL-0 Drive Arrangement 11-1FITL-0 Drive Arrangement 11-2FITL-0 Honeywell MS Actuator 1® Honeywell MS Actuator2 ® Prior to Adjusting 1. Louver MUST BE installed level and square for blades to operate correctly. 2. Install actuator and linkage similar to the drawing on page 1 and make the following linkage adjustments. Place ball swivel at initial location as show below. Adjust crankarm on the actuator so that it is parallel with linkage rod. If unit is “Fail Open” all adjustments will need to be made with the actuator in power on position Note: At this time the blades should flop freely. 3. Loosen nut and bolt on actuator crankarm so that crank arm rotates freely by hand. Adjustment Process 1. With blades closed, rotate crankarm on actuator 1/8 turn toward louver from original starting point. Hold blade with ball swivel in closed position and tighten driver blade ball swivel to drive rod. 2. Rotate crankarm on actuator 1/8 turn back to original position. Tighten nut and bold on crankarm. This will apply extra pressure to blade seals. Caution: Before operating louver, make sure the ball swivel on the crankarm is in the correct location. If the blades are not completely closing the ball swivel can be adjusted SLIGHTLY. An over adjustment can cause damage to the blades. Caution: Before operating the louver, make sure the location of the ball swivel on the crankarm allows the proper travel length. 11-1FITL-0 and 11-2FITL-0 Drive Arrangements Item No.Part No.DA 11-1FITL-0 Qty.DA 11-2FITL-0 Qty.Description 1A 382823 1 Required per Assembly 2 Required per Assembly Actuator MS4120F1006 120V 1B 382824 Actuator MS8120F1002 24V 1C 382825 Actuator MS4620F1005 230V 1D 383024 Actuator MS4120F1204 120V 1E 383254 Actuator MS4620F1203 230V 1F 383255 Actuator MS8120F1200 24V 2 876945 1 2 Anti-Rotation Bracket Assembly 3 712711 1 2 Actuator Mounting Bracket 4 451576 1 2 1/2"x7/8" Shaft Collar 5 593831 1 2 6.5x1/2" Jackshaft 6 451582 1 2 1/2" Bearing 7 416048 1 2 Anti-Rotation Pin 8 415934 1 2 Nut 9 656473 1 2 5/16" Diameter Galvanized Rod - 16" 10 415455 1 2 1/4- 20 Nut Serrated Flange 11 415475 1 2 1/4- 20 x 1/2" Serrated Flange Bolt 12 415991 4 8 #10-32 Hex Nut 13 416010 4 8 #10-32x1 Threadstud SS 14 415554 2 4 1/4- 20 Ball Swivel 15 812097 1 2 Crankarm Assembly FLX7769A -1 Mounting Angle 445039 1 2 Carton, 14x14x10 456420 1 2 Bag, 6"x10" Prior to Adjusting 1. Louver MUST BE installed level and square for blades to operate correctly. 2. Install actuator and linkage similar to the drawing on page 1 and make the following linkage adjustments. Place ball swivel at initial location as show below. Adjust crankarm on the actuator so that it is parallel with linkage rod. If unit is “Fail Open” all adjustments will need to be made with the actuator in power on position Note: At this time the blades should flop freely. 3. Loosen nut and bolt on actuator crankarm so that crank arm rotates freely by hand. Adjustment Process 1. With blades closed, rotate crankarm on actuator 1/8 turn toward louver from original starting point. Hold blade with ball swivel in closed position and tighten driver blade ball swivel to drive rod. 2. Rotate crankarm on actuator 1/8 turn back to original position. Tighten nut and bold on crankarm. This will apply extra pressure to blade seals. Caution: Before operating louver, make sure the ball swivel on the crankarm is in the correct location. If the blades are not completely closing the ball swivel can be adjusted SLIGHTLY. An over adjustment can cause damage to the blades. Caution: Before operating the louver, make sure the location of the ball swivel on the crankarm allows the proper travel length. 11-1FIBL-0 and 11-2FIBL-0 Drive Arrangements Honeywell MS Actuator 3® Item No.Part No.DA 11-1FIBL-0 Qty.DA 11-2FIBL-0 Qty.Description 1A 382823 1 Required per Assembly 2 Required per Assembly Actuator MS4120F1006 120V 1B 382824 Actuator MS8120F1002 24V 1C 382825 Actuator MS4620F1005 230V 1D 383024 Actuator MS4120F1204 120V 1E 383254 Actuator MS4620F1203 230V 1F 383255 Actuator MS8120F1200 24V 2 835317 1 2 Anti-Rotation Bracket Assembly 3 712711 1 2 Actuator Mounting Bracket 4 451576 1 2 1/2"x7/8" Shaft Collar 5 416048 1 2 Anti-Rotation Pin 6 593831 1 2 6.5x1/2" Jackshaft 7 451582 1 2 1/2" Bearing 8 656473 1 2 5/16" Diameter Galvanized Rod - 16" 9 415934 1 2 Nut 10 415455 1 2 1/4- 20 Nut Serrated Flange 11 415475 1 2 1/4- 20 x 1/2" Serrated Flange Bolt 12 812097 1 2 Crankarm Assembly 13 451554 2 4 1/4- 20 Ball Swivel 14 415991 3 6 #10-32 Hex Nut 15 416010 3 6 #10-32x1 Threadstud SS FLX7769A -1 Mounting Angle 445039 1 2 Carton, 14x14x10 456420 1 2 Bag, 6"x10" As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties. ® Phone: 715.359.6171 • Fax: 715.355.2399 • Parts: 800.355.5354 • E-mail: gfcinfo@greenheck.com • Website: www.greenheck.com Our Commitment Ball Swivel Location 483120 • Honeywell MS Actuator, Rev. 1, Dec 2017 Copyright 2017 © Greenheck Fan Corporation4 Sliding the swivel out on the crankarm will cause the blade to open more. Sliding the swivel in on the crankarm will cause the blade to close more. It maybe necessary to adjust the swivel on the crankarm after the initial adjustments are made. This can be done by sliding the swivel in or out on the crankarm. SPECIFICATION DATA 63-2592-06 N314 MS4120F, MS4620F,S; MS8120F,S; S2024-F; S20230-F FAST-ACTING, TWO-POSITION ACTUATORS FOR FIRE/SMOKE CONTROL APPLICATIONS The MS4120F; MS4620F,S; MS8120F,S; S2024-F, and S20230-F Fast-Acting, Two- Position Actuators are spring return direct coupled actuators (DCA) for on/off damper control. The actuator accepts an on/off signal from a single-pole, single-throw (spst) controller. Reversible mounting allows actuator to be used for either clockwise (cw) or counterclockwise (ccw) spring rotation. Designed to operate reliably in smoke control systems requiring Underwriter’s Laboratories Inc. UL555S ratings up to 350°F, if applicable. FEATURES • Reversible mounting facilitates use in either clockwise (cw) or counterclockwise (ccw) spring rotation. • No special cycling required during long-term holding. • Integral spring return ensures level of return torque. • Stainless steel internal spring. • Fifteen-second spring return timing. • No audible noise during holding. • Patent pending design eliminates need for limit switches to reduce power consumption. • Models available for 24, 120, and 230 Vac. • Ninety-five degree angle of rotation. • Actuator holds rated torque at reduced power level. • Die-cast aluminum housing. • Housing design allows flush mounting to damper. • Self-centering shaft adapter (SCSA), patent pending. • Designed to operate reliably in smoke control systems requiring Underwriter’s Laboratories Inc. UL555S ratings up to 350°F. • Non-UL marked versions available. MS4120F, MS4620F, MS8120F • High temperature Teflon ® lead wires. • Models available with integral high temperature (350°F) SPST position-indicating switches (7°, 85°). S2024-F, S20230-F, MS4620S, MS8120S • Double-insulation rating. • High-temperature, halogen-free, silicone-free leadwires. • Models available with integral SPDT position- indicating switches (7°, 85°). SPECIFICATIONS aInternal switches are designed to pass UL555S requirements (at 350°F) on APPI. Dimensions: See Fig. 1. Device Weight: 7 lb (3.2 kg). Stroke: 95° ± 3°, mechanically limited. Electrical Ratings: Power Input: MS4120F: 120 Vac ±10%, 60 Hz. MS4620F,S, S20230-F: 230 Vac ±10%, 50/60 Hz. MS8120F,S; S2024-F: 24 Vac +20%, -10%, 50/60 Hz (Class 2). Power Consumption: MS4120F: Driving: 0.35A, 35W. Holding: 0.15A, 10W. MS4620F,S; S20230-F: Driving: 0.20A, 35W. Holding: 0.14A, 10W. MS8120F,S; S2024-F: Driving: 45 VA. Holding: 10 VA. Electrical Connections: Lead Wires: MS4120F, MS4620F, MS8120F: 1m Teflon wire. MS4620S, MS8120S, S2024-F, S20230-F: 1m halo- gen-free wire. Two integral 3/8 in. flexible conduit connections. Table 1. Models Model Voltage in Vac Internal Auxiliary Switches MS4120F1006 120 None MS4120F1204 120 2 SPSTa MS4620F1005 230 None MS4620F1203 230 2 SPSTa MS8120F1002 24 None MS8120F1200 24 2 SPSTa S2024-F (MS8120S1006) 24 None S20230-F (MS4620S1009) 230 S2024-F-SW2 (MS8120S1204) 24 2 SPDTa S20230-F-SW2 (MS4620S1207) 230 MS4120F, MS4620F,S; MS8120F,S; S2024-F; S20230-F 63-2592—06 2 Timing (At Rated Torque and Voltage): Drive Open: 15 seconds typical. Spring Close: 15 seconds typical. Auxiliary Switches: Ratings (maximum load): 250 Vac, 5A resistive, Dry Contact Settings (fixed): 7° nominal stroke, 85° nominal stroke. Torque Rating (at rated voltage): Typical Holding (minimum at 350°F): 175 lb-in. (20 N•m). Spring Return (minimum at 350°F): 175 lb-in. (20 N•m). Stall Maximum (fully open at 75°F): 425 lb-in. (48.0 N•m). 350°F Minimum Driving: 175 lb-in. (20 N•m). Design Life (at Rated Voltage): 30,000 full stroke cycles. Minimum Damper Shaft Length: 1 in. (25 mm); 3-1/4 (83 mm) recommended. Cycling Requirements: Prolonged holding-period (1 year) testing of these actua- tors has been performed with no spring return failures. The actuator and the internal spring are designed to require no special cycling during long-term holding. Honeywell recommends following all local, state and national codes for periodic testing of the entire smoke control system. Refer to National Fire Protection Asso- ciation (NFPA) National Fire Codes®: NFPA90A, NFPA92A and NFPA92B for your application. NFPA recommends periodic examination of each fire/smoke damper (semi-annually or annually) to ensure proper performance. Mounting: Self-centering shaft adapter. Round Damper Shafts: 0.5 to 1.06 in. Square Damper Shafts: 1/2 to 3/4 in. Actuator can be mounted with shaft in any position. IMPORTANT Honeywell does not recommend using linkages with these actuators because side-loading of the output hub reduces actuator life. Noise Rating (Typical): Driving or Spring Return: 70 dBA. Holding: 20 dBA (no audible noise). Vibration: Not suitable for high vibration applications (Example installation environment: Truck Trailers or Railroad Cars) Acceptable Vibration Levels 0.6g at 30 to 300 Temperature Ratings: IMPORTANT The actuators are designed to meet UL555S standards at 350°F (176°C), if applicable. These actuators must be tested with the damper to achieve this rating. Ambient: -40°F to 130°F (-40°C to 55°C). Shipping and Storage: -40°F to 140°F (-40°C to 60°C). Humidity Ratings: 5% to 95% RH noncondensing. Environmental Protection Ratings: NEMA2 and IP54 when mounted on a horizontal shaft and the base of the actuator below the shaft. Accessories: 205649 Mounting Bracket (not supplied with actuator). Approvals: a Plenum applications require that conductors be enclosed in conduit (see Wiring section for conduit details). Controller Type: MS4120F: Line voltage (120 Vac), 2-position, spst (Series 40). MS4620F,S; S20230-F: Line voltage (230 Vac), 2-position, spst (Series 40). MS8120F,S; S2024-F: Low voltage (24 Vac), 2-position, spst (Series 80). Fig. 1. Dimensions in in. (mm). MS4120F MS4620F, MS8120F S20230-F, S2024-F, MS4620S, MS8120S S2024-F, MS8120S UL/cUL (optional) XX UL60730 Plenum Rating, File No. E4436; Guide No. XAPX. (optional)a XX CE X X C-TICK X X X 10-11/16 (271) 1-9/16 (40) 8-5/8 (220) 2 (50) 3-15/16 (100) 2-15/16 (75)1/4 (6)M20051 MS4120F, MS4620F,S; MS8120F,S; S2024-F; S20230-F 3 63-2592—06 Fig. 2. Typical 24 Vac wiring (MS Series). Fig. 3. Typical 120 Vac wiring. Fig. 4. Typical 230 Vac wiring (MS Series). Fig. 5. Typical 24 Vac wiring (S20 Series). Fig. 6. Auxiliary switch wiring (S20 Series). Fig. 7. Typical 230 Vac wiring (S20 Series). M20053A 24 VAC BLACK RED GREEN MS8120F L1 ( ) L2( ) YELLOW YELLOW BLUE7° AUXILIARYSWITCH 85° AUXILIARY SWITCH BLUE M20056A WHITE BLACK GREEN MS4120F L1 ( ) L2( ) YELLOW YELLOW BLUE BLUE7° AUXILIARY SWITCH 85° AUXILIARY SWITCH 120 VAC M20057A BLUE BROWN GREEN 230 VAC MS4620F L1 ( ) L2( ) YELLOW YELLOW BLUE BLUE7° AUXILIARYSWITCH 85° AUXILIARYSWITCH M20678A BLUE BROWN230 VAC S2024-F-SW2, MS8120S L1 ( ) L2 ( ) BLACK/BLUE BLACK/RED BLACK/YELLOW GRAY/RED GRAY/BLUE GRAY/YELLOW 85° AUXILIARY SWITCH 7° AUXILIARY SWITCH BLACK/BLUE BLACK/RED BLACK/YELLOW BLACK/BLUE BLACK/RED BLACK/YELLOW LESS 7°MORE 7° GRAY/BLUE GRAY/RED GRAY/YELLOW GRAY/BLUE GRAY/RED GRAY/YELLOW LESS 85° MORE 85° 7° SWITCH 85° SWITCH M20679B M20680A BLUE BROWN230 VAC S20230-F-SW2, MS4620S L1 ( ) L2 ( ) BLACK/BLUE BLACK/RED BLACK/YELLOW GRAY/RED GRAY/BLUE GRAY/YELLOW 7° AUXILIARY SWITCH 85° AUXILIARY SWITCH MS4120F, MS4620F,S; MS8120F,S; S2024-F; S20230-F Home and Building Technologies In the U.S.: Honeywell 1985 Douglas Drive North Golden Valley, MN 55422-3992 customer.honeywell.com ® U.S. Registered Trademark © 2016 Honeywell International Inc. 63-2592—06 M.S. Rev. 11-16 Printed in United States By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you. Teflon® is a registered trademark of the E.I. du Pont de Nemours and Company. National Fire Codes® is a registered trademark of the National Fire Protection Association (NFPA). Honeywell MS4120 and MS8120 Two Position Actuators Application The MS4120, MS4620, MS8120 fast acting, two position actuators are spring return direct coupled actuators (DCA) for on/off damper control. The actuator accepts an on/off signal from a single-pole, single-throw (spst) controller. Reversible mounting allows actuator to be used for either clockwise (cw) or counterclockwise (ccw) spring rotation. Torque rating (at rating voltage) 5ZQJDBM)PMEJOHMCJO /tN 4UBMM.BYJNVNMCJO /tN 4QSJOH3FUVSOMCJO /tN 5ZQJDBM%SJWJOHMCJO /tN Timing (at rated torque and voltage) Drive Open: 15 seconds typical Spring Close: 15 seconds maximum Environmental Protection Ratings: Nema 1 Model Auxiliary Switches Power Consumption Voltage Input in VacRunning Holding MS4120F1006 No 0.35A, 35W 0.15A, 10W 120 ±10% 60 HzMS4120F1204 Yes MS8120F1002 No 45 VA 10 VA 24 +20%, -10% 50/60 HzMS8120F1200 Yes 3 15/16” (100mm) 2 15/16” (74mm) 10 11 / 1 6 ” (271 m m ) Due to continuous product improvement, the actuator manufacturer reserves the right to change specifications without notice. For the most up-to-date information and maintenance, go to www.customer.honeywell.com Job Title:Job 2365 - PF2001-PR22 - Allen Shop Building Job Site:Allen Shop Building Rexburg, ID United States Engineer:B. Havlovick PE Elevation: (ft)4,744 Date:6/12/2020 Submitted By:John Doe GREENHECK ENGINEER OFFICE 100 GREENHECK DR SCHOFIELD, WI 54476 US Phone:(715)359-6171 Fax:(715)355-2399 Email Address:bhavlovick@hes1.com Installation, Operation and Maintenance Manuals P.O. Box 410 Schofield, WI 54476 (715) 359-6171 FAX (715) 355-2399 www.greenheck.com CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 1 of 2 Product IOMs Mark Name Model Name EF-1 SDPE-D (No IOMs) EF-2 SE LVR-1 EAC-401 (No IOMs) Accessory IOMs Accessory IOM Name Mark Names Assembly and Installation WTHD_472040 EF-2 Assembly and Installation Wall Housing_471832 EF-2 Job Name: Job 2365 - PF2001-PR22 - Allen Shop Building CAPS 4.32.1057C:\Brad\2365 - PF2001-PR22 - Allen Shop Building\HES Generated Files\Job 2365 - PF2001-PR22 - Allen Shop Building.gfcj Page 2 of 2 Sidewall Propeller Fans 1 ® ® Document 471755 Sidewall Propeller Fans Belt Drive, Direct Drive and Reversible Exhaust, Supply and Filtered Supply Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with these instructions will result in voiding of the product warranty and may result in personal injury and/or property damage. Sidewall Propeller Fans Greenheck’s sidewall propeller fan line is the ideal choice for factory and warehouse applications where high volumes of air and low pressures are required. From general ventilation to industrial duty, the range of construction and performance capabilities offered represent the most comprehensive sidewall propeller fan line in the industry. Performance spans the range between 250 to 87,000 cfm (425 to 147,814 m3/hr) with static pressures to 2.45 in. wg (610 Pa). Fan sizes range from 8 to 54 inches (203 to 1372 mm) for direct drive and 20 to 72 inches (508 to 1829 mm) for belt drive. Regardless of fan size, performance or duty level, all Greenheck sidewall propeller fans are built to perform with the same high standards of reliability and durability. All models are available in exhaust or supply arrangements. Models AER, SE1, SS1, SE2, SS2, SCE3, SCS3, SCR3, SBE-1, SBS-1, SBE-2, SBS-2, SBE-3, SBS-3, SBCE, SBCS, and SBCR. Filtered Supply Filtered supply wall housings are available in seven sizes for fans ranging from size 24 to 54 inches (610 to 1372 mm). They are designed with the draw-thru concept to achieve the highest filter and fan efficiencies. Permanent 2-inch (51 mm) washable filters are accessed through a bolted panel and can be easily removed for cleaning. General Safety Information Only qualified personnel should install this fan. Personnel should have a clear understanding of these instructions and should be aware of general safety precautions. Improper installation can result in electric shock, possible injury due to coming in contact with moving parts, as well as other potential hazards. Other considerations may be required if high winds or seismic activity are present. If more information is needed, contact a licensed professional engineer before moving forward. 1. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the National Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electric Code (CEC) in Canada. 2. The rotation of the propeller is critical. It must be free to rotate without striking or rubbing any stationary objects. 3. Motor must be securely and adequately grounded. 4. Do not spin fan propeller faster than max cataloged fan RPM. Adjustments to fan speed significantly effects motor load. If the fan RPM is changed, the motor current should be checked to make sure it is not exceeding the motor nameplate amps. 5. Do not allow the power cable to kink or come in contact with oil, grease, hot surfaces or chemicals. Replace cord immediately if damaged. 6. Verify that the power source is compatible with the equipment. 7. Never open access doors to a duct while the fan is running. DANGER Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in fire, shock or serious injury. CAUTION When servicing the fan, motor may be hot enough to cause pain or injury. Allow motor to cool before servicing. CAUTION Precaution should be taken in explosive atmospheres. DANGER Pour écarter les risques d’incendie, de choc électrique ou de blessure grave, veiller à toujours débrancher, verrouiller et étiqueter la source de courant avant l’installation ou l’entretien. ATTENTION Lors de toute intervention sur la soufflante, le moteur peut être suffisamment chaud pour provoquer une douleur voire une blessure. Laisser le moteur refroidir avant toute maintenance. ATTENTION Faire preuve de précaution dans les atmosphères explosives. Sidewall Propeller Fans2 ® Receiving Upon receiving the product, check to ensure all items are accounted for by referencing the delivery receipt or packing list. Inspect each crate or carton for shipping damage before accepting delivery. Alert the carrier of any damage detected. The customer will make notification of damage (or shortage of items) on the delivery receipt and all copies of the bill of lading which is countersigned by the delivering carrier. If damaged, immediately contact your Greenheck Representative. Any physical damage to the unit after acceptance is not the responsibility of Greenheck Fan Corporation. Unpacking Verify that all required parts and the correct quantity of each item have been received. If any items are missing, report shortages to your local representative to arrange for obtaining missing parts. Sometimes it is not possible that all items for the unit be shipped together due to availability of transportation and truck space. Confirmation of shipment(s) must be limited to only items on the bill of lading. Note: The filtered supply unit ships with all ordered components completely factory-assembled. The optional weatherhood ships knocked down for field assembly and installation. Storage Fans are protected against damage during shipment. If the unit cannot be installed and operated immediately, precautions need to be taken to prevent deterioration of the unit during storage. The user assumes responsibility of the fan and accessories while in storage. The manufacturer will not be responsible for damage during storage. These suggestions are provided solely as a convenience to the user. Indoor - The ideal environment for the storage of fans and accessories is indoors, above grade, in a low humidity atmosphere which is sealed to prevent the entry of blowing dust, rain or snow. Temperatures should be evenly maintained between 30° to 110°F (-1° to 43°C). Wide temperature swings may cause condensation and “sweating” of metal parts. All accessories must be stored indoors in a clean, dry atmosphere. Remove any accumulations of dirt, water, ice or snow and wipe dry before moving to indoor storage. To avoid “sweating” of metal parts allow cold parts to reach room temperature. To dry parts and packages use a portable electric heater to get rid of any moisture build up. Leave coverings loose to permit air circulation and to allow for periodic inspection. The unit should be stored at least 3½ in. (89 mm) off the floor on wooden blocks covered with moisture proof paper or polyethylene sheathing. Aisles between parts and along all walls should be provided to permit air circulation and space for inspection. Outdoor - Fans designed for outdoor applications may be stored outdoors, if absolutely necessary. Roads or aisles for portable cranes and hauling equipment are needed. The fan should be placed on a level surface to prevent water from leaking into the fan. The fan should be elevated on an adequate number of wooden blocks so that it is above water and snow levels and has enough blocking to prevent it from settling into soft ground. Locate parts far enough apart to permit air circulation, sunlight and space for periodic inspection. To minimize water accumulation, place all fan parts on blocking supports so that rain water will run off. Do not cover parts with plastic film or tarps as these cause condensation of moisture from the air passing through heating and cooling cycles. Fan propellers should be blocked to prevent spinning caused by strong winds. Inspection & Maintenance During Storage While in storage, inspect fans once per month. Keep a record of inspection and maintenance performed. If moisture or dirt accumulations are found on parts, the source should be located and eliminated. At each inspection, rotate the wheel by hand ten to fifteen revolutions to distribute lubricant on motor. If paint deterioration begins, consideration should be given to touch-up or repainting. Fans with special coatings may require special techniques for touch-up or repair. Machined parts coated with rust preventive should be restored to good condition promptly if signs of rust occur. Immediately remove the original rust preventive coating with petroleum solvent and clean with lint- free cloths. Polish any remaining rust from surface with crocus cloth or fine emery paper and oil. Do not destroy the continuity of the surfaces. Thoroughly wipe clean with Tectyl® 506 (Ashland Inc.) or the equivalent. For hard to reach internal surfaces or for occasional use, consider using Tectyl® 511M Rust Preventive, WD-40® or the equivalent. Removing from Storage As fans are removed from storage to be installed in their final location, they should be protected and maintained in a similar fashion until the fan equipment goes into operation. Sidewall Propeller Fans 3® Fan Size Damper Size Square Recommended Wall Opening (W.O.) Square M Minimum Filtered Supply Wall Housing Only Figures 1 and 2 Figure 3 Figure 4 A B C Filter Quantity & Size 8 10 (254)141⁄4 (362)101⁄2 (267)-6 (152)--- - 10 12 (305)161⁄4 (413)121⁄2 (318)-6 (152)--- - 12 14 (356)191⁄4 (489)141⁄2 (368)-7 (178)--- - 14 16 (406)211⁄4 (540)161⁄2 (419)-8 (203)--- - 16 18 (457)231⁄4 (591)181⁄2 (470)-9 (229)--- - 18 20 (508)251⁄4 (641)201⁄2 (521)- 10 (254)--- - 20 22 (559)271⁄4 (692)221⁄2 (572)- 12 (305)--- - 24 26 (660)333⁄4 (857)261⁄2 (673)333⁄4 (857)13 (330)321⁄4 (819)63 (1600)24 (610)4231⁄4 x 161⁄4 (591 x 413) 30 32 (813)393⁄4 (1010)321⁄2 (826)393⁄4 (1010)13 (330)381⁄4 (972)65 (1651)26 (660)4 245⁄8 x 191⁄4 (625 x 489) 36 38 (965)453⁄4 (1162)381⁄2 (978)453⁄4 (1162)14 (356)441⁄4 (1124)671⁄4 (1708)281⁄4 (718)6231⁄4 x 221⁄8 (591 x 562) 42 44 (1118)513⁄4 (1314)441⁄2 (1130)513⁄4 (1314)15 (381)501⁄8 (1273)727⁄8 (1851)34 (864)6 241⁄8 x 251⁄8 (613 x 638) 48 50 (1270)573⁄4 (1467)501⁄2 (1283)573⁄4 (1467)16 (406)561⁄8 (1426)727⁄8 (1851)34 (864)12 23 1⁄4 x 183⁄4 (591 x 476) 54 56 (1422)633⁄4 (1619)561⁄2 (1435)633⁄4 (1619)17 (432)623⁄8 (1584)7911⁄16 (2024)4011⁄16 (1033)12 23 1⁄4 x 203⁄4 (591 x 527) 60 62 (1575)693⁄4 (1772)621⁄2 (1588)- 19 (483)--- - 72 74 (1880)843⁄4 (2153)741⁄2 (1892)- 19 (483)--- - All dimensions given in inches (millimeters). Filters are 2 inch (51 mm) nominal thickness. Above filter sizes are actual dimensions. W.O.W.O. M W.O. Filters Wall Housing Filter Section INTERIOR Wa l l EXTERIOR Optional 90º Weatherhood Filters Airflow Optional DamperWa l l A C B 24 in. 15 in. Pre Installation Checks • Check chart below for correct wall opening dimensions. • Check motor voltage and amperage rating for compatibility with electrical supply. Supply wiring must be properly fused and conform to local and national codes. • Motor load amperage must be checked and compared to nameplate rating to avoid serious damage to motor when speed is increased. Wall Opening Requirements Wall opening size and propeller-to-damper distance are two important dimensions for fan installation. Fans mounted to the wall require a different wall opening (W.O.) size than those mounted in collars or wall housings. Propeller-to-damper distance (M) is important to reduce turbulence and damper flutter which may lead to premature damper failure. Figure 1 and 2 show the wall opening (W.O.) required for installations with either a wall housing or collar. Figure 3 shows the recommended wall opening (W.O.) and the minimum distance (M) suggested between the fan and damper for direct to wall installations. Figure 4 shows the dimensions and wall opening (W.O.) required for installations with a filtered supply wall housing. Figure 3 - Direct to Wall Installation Figure 1 - Wall Housing Installation Figure 2 - Wall Collar Installation Figure 4 - Filtered Supply Wall Housing Installation Sidewall Propeller Fans4 ® Step 3 Install Weatherhood Position weatherhood over end of wall housing and fasten through mounting holes with self-tapping screws. Caulk, flash and complete electrical hook-up to finish installation. Prestart-up Checks Check all fasteners and setscrews for tightness. This is especially important for bearing setscrews. The propeller should rotate freely and not rub on the fan panel venturi. Rotation direction of the propeller should be checked by momentarily turning the unit on. Propeller blade should cup and throw the air when rotating in the correct rotation as shown in the figure below. Rotation should be in the same direction as the rotation decal affixed to the unit. For 3-phase installations, fan rotation can be reversed by simply interchanging any two of the three electrical leads. For single-phase installations follow the wiring diagram located on the motor. For belt drive fans, the adjustable motor pulley is preset at the factory for the specified fan RPM. Fan speed can be increased by closing or decreased by opening the adjustable pulley. Two or three groove variable pitch pulleys must be adjusted an equal number of turns open. Any increase in fan speed represents a substantial increase in horsepower required from the motor. Always check motor load amperage and compare to nameplate rating when changing fan speed. Typical Installation Move fan to the desired location and determine the method by which the fan is to be mounted as shown in Figures 1-4 shown on page 3. Optional wall mount housings (Figure 1) and wall mount collars (Figure 2) provide a convenient means of mounting sidewall propeller fans while maintaining the proper distance between propeller and damper. Attach the fan by inserting a suitable fastener through each of the prepunched mounting holes in the fan panel. Care should be taken not to bend or distort the fan panel or drive components during installation. Support Braces Wall Housing sizes 42 and larger with heavy motors and all Filtered Supply Wall Housings need additional bracing. Filtered Supply Wall Housing Installation Step 1 Install Housing Install housing through wall opening from outside. Temporarily brace end of unit until permanent support braces are installed. Secure through prepunched holes in angles with suitable fasteners. Step 2 Install Support Braces Choose method of support. Attach support to end of unit (above or below housing) with rods, cable, angle, etc. (supplied by others) as shown. Vertical braces must carry a minimum load of 500 pounds per support, and angled (45°) braces a minimum of 750 pounds per support based on two supports. Optional 90º Weatherhood Wa l l Wa l l INTERIOR EXTERIORWa l l Airflow MountingAngles Temporary Brace Wa l l 500 lb. loadper support 500 lb. loadper support 750 lb. load per support 750 lb. loadper support 45º 45º Wa l l Wa l l DANGER Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in fire, shock or serious injury. DANGER Pour écarter les risques d’incendie, de choc électrique ou de blessure grave, veiller à toujours débrancher, verrouiller et étiqueter la source de courant avant l’installation ou l’entretien. Sidewall Propeller Fans 5® DANGER Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in fire, shock or serious injury. DANGER Pour écarter les risques d’incendie, de choc électrique ou de blessure grave, veiller à toujours débrancher, verrouiller et étiqueter la source de courant avant l’installation ou l’entretien. Deflection = Belt Span 64 Slack Side Belt Span Bearings (for belt drive fans only) Bearings are the most critical moving part of the fan and should be inspected at periodic intervals. Locking collars and setscrews, in addition to fasteners attaching the bearings to the bearing plate, must be checked for tightness. In a clean environment and temperatures above 32ºF (0ºC) and below 200ºF (93ºC), fan shaft bearings with grease fittings should be lubricated semi-annually using a high-quality lithium based grease. If unusual environmental conditions exist, temperatures below 32ºF (0ºC) and above 200ºF (93ºC), moisture or contaminants, more frequent lubrication is required. With the unit running, add grease very slowly with a manual grease gun until a slight bead of grease forms at the seal. Be careful not to unseat the seal by over lubricating or using excessive pressure. Bearings without grease fittings are lubricated for life. Fasteners and Setscrews Any fan vibration has a tendency to loosen mechanical fasteners. A periodic inspection should include checking all fasteners and setscrews for tightness. Particular attention should be paid to setscrews or taper-lock bushings attaching the propeller to the motor shaft and the motor shaft to the bearings. Loose bearing setscrews will lead to premature failure of the fan shaft. In addition, check all fasteners attaching the motor to the motor plate. Lubrication Refer to the paragraph on bearings for bearing lubrication. Many fractional horsepower motors installed on the smaller fans are lubricated for life and require no further attention. Motors equipped with oil holes should be oiled in accordance with the manufacturer’s instructions printed on the motor. Use a high grade SAE 20 machine oil and use caution not to over lubricate. Motors supplied with grease fittings should be greased according to directions printed on the motor. Removal of Dust and Dirt Dirt clogs cooling openings on the motor housing, contaminates bearing lubricant and collects on propeller blades causing severe imbalance if left unchecked. The exterior surface of the motor, fan panel and entire propeller should be thoroughly cleaned periodically. Use caution and do not allow water or solvents to enter the motor or bearings. Motors or bearings must not be sprayed with steam or water. The filters also require periodic cleaning. The 2 inch (51 mm) washable aluminum filters are accessed through the bolted access panel. Check belt tension two times during the first 24 hours of operation and periodically thereafter. To adjust belt tension, simply loosen four fasteners (two on each side of the motor plate) and slide the motor plate away from the fan shaft until proper belt tension is attained. On some fans, fasteners attaching the motor to the motor plate must be loosened in order to adjust the belt. It is very important that the drive pulleys remain in proper alignment after adjustments are made. Misalignment of pulleys will result in premature belt wear noise, vibration and power loss. Routine Maintenance Once the fan has been put into operation, a periodic maintenance program should be set up to preserve the reliability and performance of the fan. Items to be included in this program are belts, bearings, fasteners and setscrews, lubrication, and removal of dust and dirt. Belts Premature belt failures are frequently caused by improper belt tension (either too tight or too loose) or misaligned pulleys. The proper tension for operating a V-belt is the lowest tension at which the belts will not slip at peak load conditions. For initial tensioning, the proper belt deflection halfway between pulley centers is 1/64 inch (0.4 mm) for each inch of belt span. For example, if the belt span is 64 inches (1626 mm), the belt deflection should be one inch (25 mm) using moderate thumb pressure at midpoint of the drive. See figure shown below. CORRECT WRONG WRONG WRONG Sidewall Propeller Fans6 ® PROBLEM CAUSE CORRECTIVE ACTION Too much airflow Resistance lower than designed Decrease fan speed. Reduced airflow System resistance too high Check backdraft dampers for proper operation. Remove obstructions in ductwork. Clean dirty filters. Check for adequate supply air for exhaust fans or exhaust air for supply fans. Fan too close to damper Increase distance between fan and damper. Fan speed too low Increase fan speed. Excessive dirt buildup on propeller Clean propeller. Excessive noise Bearings Tighten collars and fasteners. Lubricate bearings. Replace defective bearings. V-belt drive Tighten pulleys on motor and fan shaft. Adjust belt tension. Align pulleys properly. Replace worn belts or pulleys. See Maintenance. Excessive vibration Clean dirt buildup from propeller. Check all setscrews and fasteners for tightness. Check for worn bearing. Correct propeller imbalance. Check for loose dampers, guards or ductwork. Defective motor Replace motor. Variable frequency drive (VFD) Check VFD for drive setting, some controllers are able to be adjusted to lower the harmonic noises sometimes heard during operation by adjusting a simple setting on the controller. Debris Remove all debris from the fan. Fan does not operate Electrical supply Check fuses/circuit breakers. Check for switches turned off or disconnected. Check for correct supply voltage. Drive Check for broken or worn belts. Tighten loose pulleys. Motor Assure motor is correct horsepower and not tripping overload protector. Job Information Job Name: ___________________________________ Service Organization: __________________________________ Address: _____________________________________ Address: _____________________________________________ City: ________________________________________ City: _________________________________________________ State: _______________ Zip: __________________ State: _______________ Zip: __________________________ Phone: ______________________________________ Phone: ______________________________________________ Contact Person: ______________________________ Work Done By: _______________________________________ Nameplate Information Field Start-Up Documentation Model: ______________________________________ Volts: _________ Hertz: ________ Phase: ______ Actual Voltage: _______ Hertz: ______ Phase: _________ Amps: _______________ Mark: ________________ Actual Amperage: _____________________________________ Supply hp: ___________ Exhaust hp: ___________ Blower Rotation: ______________________________________ Serial Number: _______________________________ Air Volume: Design cfm: _____________________________ Model Voltage: _______________________________ Actual cfm: ______________________________ Motor Amperage: _____________________________ Level of fan (L or H): ___________________________________ Fan RPM: ____________________________________ Fan RPM Range (min.) ____________ (max.) _____________ WARNING Before taking any corrective action, make certain unit is not capable of operation during repairs. AVERTISSEMENT Avant d’entreprendre toute action corrective, s’assurer que l’appareil ne pourra pas fonctionner durant les réparations. Troubleshooting Maintenance Documentation Sidewall Propeller Fans 7® Parts List CAUTION A fan manufactured with an explosion resistant motor does not certify the entire unit to be explosion proof. Refer to UL Listing Mark for the fans approved usage. CAUTION La présence d’un moteur antidéflagrant sur un ventilateur ne garantit pas que tout l’appareil est antidéflagrant. Pour connaître les emplois autorisés de l’appareil, voir son marquage de conformité UL. Each fan bears a manufacturer’s nameplate with model number and serial number embossed. This information will assist the local Greenheck representative and the factory in providing service and replacement parts. Before taking any corrective action, make certain unit is not capable of operation during repairs. Parts List - Direct Drive AER Exhaust Airflow Airflow Supply 1 23 4 5 6 7 8 SE1 and SS1( Sizes 8 thru 12 - D, G, and E motor speeds) 1 2 3 4 5 6 Exhaust Airflow Airflow Supply SE1 and SS1( Sizes 12 thru 24 - A, B, and C motor speeds) SE2 and SS2 SCE3, SCS3, and SCR3 1 2 3 4 5 Exhaust Airflow Airflow Supply 1. Fan Panel 2. Propeller 3. Drive Frame Channels (2) 4. Motor Plate 5. Motor 1. Fan Panel 2. Propeller 3. Drive Frame/Motor Support 4. Motor 5. Riser Blocks (4) - supply fan only 6. Shaft Extension - supply fan only 1. Fan Panel 2. Propeller 3. Venturi Insert 4. Corner Brackets (4) 5. Drive Frame Upper Arm (2) 6. Motor 7. Motor Plate 8. Drive Frame Lower Arm (2) 471755 • Sidewall Propeller Fans, Rev. 3 , October 2017 Copyright 2017 © Greenheck Fan Corporation8 As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties. Greenheck’s Sidewall Propeller Fans, and Wall Exhaust and Supply Fans catalogs, provide additional information describing the equipment, fan performance, available accessories, and specification data. ® Phone: 715.359.6171 • Fax: 715.355.2399 • Parts: 800.355.5354 • E-mail: gfcinfo@greenheck.com • Website: www.greenheck.com Our Commitment AMCA Publication 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans, provides additional safety information. This publication can be obtained from AMCA International, Inc. at www.amca.org. Parts List - Belt Drive SBE-1, SBS-1, SBE-2 and SBS-2 (L and H propellers) 1 2 3 4 567 89 10 Exhaust Airflow Airflow Supply SBE-3, SBS-3, SBCE, SBCS, and SBCR (L and H propellers) 1 2 3 4 5 6 7 8 9 10 11 Exhaust Airflow Airflow Supply 1. Fan Panel 2. Propeller 3. Drive Frame Channel (2) 4. Motor /Bearing Plate 5. Motor 6. Motor Pulley 7. Shaft Pulley 8. Fan Shaft 9. Bearings (2) 10. Belt 1. Fan Panel 2. Propeller 3. Drive Frame Channel (2) 4. Motor Plate 5. Motor 6. Motor Pulley 7. Shaft Pulley 8. Fan Shaft 9. Bearings (2) 10. Belt 11. Bearing Plate 14JEFXBMM1SPQFMMFS'BOTt8BMM)PVTJOH Assembly and Installation Instructions 1MFBTFSFBEBOETBWFUIFTFJOTUSVDUJPOTGPSGVUVSFSFGFSFODF3FBEDBSFGVMMZCFGPSFBUUFNQUJOHUP BTTFNCMF JOTUBMM PQFSBUFPSNBJOUBJOUIFQSPEVDUEFTDSJCFE1SPUFDUZPVSTFMGBOEPUIFSTCZPCTFSWJOH BMMTBGFUZJOGPSNBUJPO'BJMVSFUPDPNQMZXJUIJOTUSVDUJPOTDPVMESFTVMUJOQFSTPOBMJOKVSZBOEPSQSPQFSUZ EBNBHF6QPOSFDFJWJOHUIFQSPEVDU DIFDLGPSBOZEBNBHFUIBUNBZIBWFPDDVSSFEEVSJOHUSBOTJUBOE SFQPSUJUJNNFEJBUFMZUPUIFTIJQQFS"MTPWFSJGZUIBUBMMBDDFTTPSZJUFNTBSFBDDPVOUFEGPS ® PN 471832 Wall Housing Assembly Instructions Sizes 8 - 54 *UFN %FTDSJQUJPO 2VBOUJUZ Sizes 8-48 2VBOUJUZ Size 54 1 Wall Housing Mounting Angle 4 4 2 Side Panels 2 4 3 Top Panels 1 2 4 Bottom Panels 1 2 — Fasteners 1 bag 1 bag NOTE: Unit sizes 8-18 use spinlock fasteners in lieu of weldstuds as listed in these instructions. NOTE: Figure 1 shows the parts for size 54. Sizes 8-48 will not require two pieces to make up the side, top and bottom panels. Figure 2 - Assembly 8BMMIPVTJOHTBSFUIFTBGFTU NPTUFGGJDJFOUBOETUVSEZQMBUGPSNGPSNPVOUJOH TJEFXBMMQSPQFMMFSGBOTBOEUIFJSPQUJPOBMBDDFTTPSJFT8BMMIPVTJOHTBMMPX GPSBXJEFSBOHFPGNPVOUJOHBSSBOHFNFOUTUPNFFUTQFDJGJDBQQMJDBUJPOT*U JTDPOTUSVDUFEPGHBMWBOJ[FETUFFMXJUIIFBWZHBVHFNPVOUJOHGMBOHFTBOE QSFQVODIFENPVOUJOHIPMFT 1 3 4 2 4VQQMZ'BO)PMFT &YIBVTU'BO)PMFT Fan Panel Figure 1 - Parts Fan Panel 8FME4UVE /FPQSFOF8BTIFS 8BMM)PVTJOH 4QJOMPDL/VU Figure 3 - Assembly 8BMM)PVTJOH (VBSE&YIBVTU'BO )PMFT 4VQQMZ'BO )PMFT %BNQFS (optional) 4QJOMPDL /VU#PMU Supply Airflow Exhaust Airflow 2 4JEFXBMM1SPQFMMFS'BOTt8BMM)PVTJOH ® Assembly  %FUFSNJOFJGBTVQQMZGBOPSFYIBVTUGBOJTUP CFVTFEJOUIFXBMMIPVTJOH TFF'JHVSF 5XP SPXTPGIPMFTBSFQSPWJEFEGPSBUUBDIJOHUIFXBMM IPVTJOHQBOFMTUPUIFGBOQBOFM  /05&&YIBVTUGBOTBSFNPVOUFEGBSUIFTUGSPN UIFEBNQFSFOE4VQQMZGBOTBSFNPVOUFE OFBSFTUUPUIFEBNQFSFOE TFF'JHVSF  %BNQFSFOEIBTTNBMMIPMFTJOGBDFPGUIFXBMM IPVTJOH5IFHVBSEFOEIBTMBSHFSFYUSVEFE IPMFT  6TJOHXFMETUVETBOEOFPQSFOFXBTIFST BUUBDI UIFXBMMIPVTJOHCPUUPNQBOFM *UFN UPUIF CPUUPNPGUIFGBOQBOFM8JUIUIFXFMETUVEIFBET BOEOFPQSFOFXBTIFSTPOUIFFYUFSJPSPGUIF IPVTJOH SFGFSUP'JHVSF QMBDFIFYOVUTPOUIF TQJOMPDLCPMUTBOEmOHFSUJHIUFO  "UUBDITJEFQBOFMTUPUIFGBOQBOFM NBLJOH TVSFUIFZPWFSMBQUIFCPUUPNQBOFMGPS XFBUIFSQSPPmOH*OTUBMMXFMEOVUT OFPQSFOF XBTIFSTBOEIFYOVUT'JOHFSUJHIUFOBMM GBTUFOFST  "UUBDIUIFUPQQBOFMTUPUIFGBOQBOFM BTTVSJOH UIFGPSNFEFEHFTPWFSMBQUIFTJEFQBOFMTGPS XFBUIFSQSPPmOH*OTUBMMXFMETUVET OFPQSFOF XBTIFSTBOEIFYOVUT'JOHFSUJHIUFOBMM GBTUFOFST  *OTUBMMDBQMVHTJOUIFVOVTFEIPMFTPGUIF UPQBOETJEFQBOFMTUPLFFQUIFXBMMIPVTJOH XFBUIFSUJHIU6OVTFEIPMFTJOUIFCPUUPNQBOFM BSFVTFEBTESBJOIPMFT5JHIUFOBMMGBTUFOFST TFDVSFMZ  "WFSTBUJMFGFBUVSFPGUIF(SFFOIFDLXBMMIPVTJOH JTBNPVOUJOHnBOHFXIJDINBZCFVTFEJOFJUIFS BTUBOEBSEBSSBOHFNFOU 'JHVSF PSNPWFE BOZXIFSFBMPOHUIFIPVTJOH5IJTQFSNJUTUIF EJTUBODFUIFXBMMIPVTJOHQSPUSVEFTPVUTJEFPS JOTJEFUIFXBMMUPCFWBSJFE JODIIPMFTNVTUCFESJMMFEJOUIFIPVTJOHJG UIFGBDUPSZQVODIFEIPMFTBSFOPUVTFE  $POEVJUIPMFTBSFQSPWJEFEJOFBDIFOEPG TUBOEBSEIPVTJOHT Figure 5 - Typical Installation Configuration (Exhaust/Supply) 8BMM )PVTJOH (VBSE $MPTVSF"OHMFT (optional) .PVOUJOH "OHMFT Optional 8FBUIFSIPPE or %BNQFS (VBSE #BDLESBGU %BNQFS 8BMM )PVTJOH 8"-- 8"-- */5&3*03 &95&3*03 B* A W. O. C D E F Figure 4 - Dimensional Data Size 8BMM)PVTJOH %BNQFS(VBSE 8FBUIFSIPPE %BNQFS.PVOUJOH 'MBOHF Material (BVHF HB  5IJDLOFTT" # 80 $DEF8JEUI 8131⁄4 (337)19 (483)141⁄4 (362)51⁄2 (140)101⁄4 (260)131⁄4 (337)111⁄4 (286)101⁄2 (267)10 (254)11⁄2 (38)20 10 15 1⁄4 (387)19 (483)161⁄4 (413)61⁄2 (165)121⁄4 (311)147⁄8 (378)133⁄8 (340)121⁄2 (318)12 (305)11⁄2 (38)20 12 18 1⁄4 (464)23 (584)191⁄4 (489)53⁄8 (137)141⁄4 (362)163⁄8 (416)155⁄8 (397)141⁄2 (368)14 (356)11⁄2 (38)20 14 20 1⁄4 (514)26 (660)211⁄4 (540)63⁄8 (162) 161⁄4 (413)171⁄2 (445)175⁄8 (448)161⁄2 (419)16 (406)11⁄2 (38)20 16 22 1⁄4 (565)27 (686)231⁄4 (591)63⁄4 (171)181⁄4 (464) 193⁄8 (492)195⁄8 (498)181⁄2 (470)18 (457)11⁄2 (38)20 18 24 1⁄4 (616)28 (711)251⁄4 (641)6 (152)201⁄4 (514)22 (559)215⁄8 (549)201⁄2 (521)20 (508)11⁄2 (38)20 20 26 1⁄4 (667)32 (813)271⁄4 (692)61⁄2 (165)221⁄4 (565)243⁄4 (629)235⁄8 (600)221⁄2 (572)22 (559)11⁄2 (38)18 24 32 1⁄4 (819)37 (940)333⁄4 (857)63⁄8 (162)261⁄4 (667)267⁄8 (683)303⁄8 (772)291⁄8 (740)26 (660)27⁄8 (73)18 30 38 1⁄4 (972)38 (965)393⁄4 (1010)61⁄2 (165)321⁄4 (819)291⁄8 (740)361⁄2 (927)351⁄8 (892)32 (813)27⁄8 (73)18 36 44 1⁄4 (1124)39 (991)453⁄4 (1162)63⁄4 (171)381⁄4 (972)33 (838)421⁄2 (1080)411⁄8 (1045)38 (965)27⁄8 (73)18 42 50 3⁄8 (1280)44 (1118)513⁄4 (1314)10 (254)441⁄4 (1124)353⁄4 (908)481⁄2 (1232)471⁄8 (1197)44 (1118)27⁄8 (73)18 48 56 3⁄8 (1432)44 (1118)573⁄4 (1467)9 (229)501⁄4 (1276)403⁄8 (1026)545⁄8 (1387)531⁄4 (1353)50 (1270)27⁄8 (73)18 54 62 3⁄8 (1584)52 (1321)633⁄4 (1619)71⁄2 (191)561⁄4 (1429)443⁄4 (1137)607⁄8 (1546)591⁄2 (1511)56 (1422)4 (102)16 #EJNFOTJPOXJMMJODSFBTFCZJO NN XIFOBIFBWZEVUZNPUPSJ[FECBDLESBGUEBNQFSJTTQFDJGJFE'PSDPNQMFUFEJNFOTJPOBM JOGPSNBUJPOSFGFSUPTVCNJUUBM"MMEJNFOTJPOTHJWFOJOJODIFT NN  34JEFXBMM1SPQFMMFS'BOTt8BMM)PVTJOH® Figure 8 - Wall Housing Guard Figure 7 - Damper Guard or Weatherhood 8FBUIFSIPPE %BNQFS(VBSE 8BMM)PVTJOH Figure 9 - Sidewall Propeller Fan Accessories Figure 6 - Damper 8BMM)PVTJOH 8FBUIFSIPPE (Optional) %BNQFS 8BMM)PVTJOH 8FBUIFSIPPE (Optional) %BNQFS Damper Installed Inside Damper Installed Outside Damper Installation 5PJOTUBMMBOPQUJPOBMEBNQFS SFGFSUP'JHVSF6TJOH BQOFVNBUJDPSFMFDUSJDESJMM SVOUIFTFMGESJMMJOH TDSFXTUISPVHIUIFIPMFTQSPWJEFEJOUIFTJEFBOE CPUUPNEBNQFSnBOHFTJOUPUIFXBMMIPVTJOH$IFDL EBNQFSGPSGSFFEPNPGNPWFNFOU*GBOPQUJPOBM EBNQFSHVBSEPSXFBUIFSIPPEJTUPCFJOTUBMMFE  SFGFSUPUIFOFYUTFDUJPO Damper Guard or Weatherhood Installation 5PJOTUBMMUIFEBNQFSHVBSE DFOUFSHVBSEPWFS EBNQFSBOEGBTUFOUPXBMMIPVTJOHVTJOHUIFTFMG ESJMMJOHTDSFXT3FGFSUP'JHVSF 5PJOTUBMMUIFXFBUIFSIPPE TMJEFUIFUPQnBOHFPG XFBUIFSIPPEVOEFSUIFnBOHFPGXBMMIPVTJOH TFF 'JHVSF BOEGBTUFOXJUITFMGESJMMJOHTDSFXT Wall Housing Guard Installation "UUBDIXBMMIPVTJOHHVBSEUPXBMMIPVTJOHVTJOHUIF YUISFBEDVUUJOHTDSFXXJUIXBTIFS3FGFS UP'JHVSF Fit for Sidewall Propeller Fan Accessories 'JHVSFSFWFBMTUIFDPSSFDUmUGPSTJEFXBMMQSPQFMMFS GBOTBGUFSBMMPQUJPOBMBDDFTTPSJFTIBWFCFFO BTTFNCMFEBOEJOTUBMMFE 4 t8BMM)PVTJOH"TTFNCMZ*OTUSVDUJPOT 3FW "VHVTU  $PQZSJHIUª(SFFOIFDL'BO$PSQ ® 1IPOF  t'BY  t&NBJMHGDJOGP!HSFFOIFDLDPNtWeb site: www.greenheck.com 1Sidewall Propeller Fans • 45° and 90° Weatherhood Accessory Assembly and Installation Instructions Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! ® Assembly and Installation Instructions Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Upon receiving unit, check for any damage that may have occurred during transit and report it immediately to the shipper. Also verify that all accessory items are accounted for. PN 472040 Model WTHD 45° and 90° Weatherhood Accessory Weatherhood Dimensions Model A B C D 45 ° W e a t h e r h o o d WTHD-8 111⁄4 (286)101⁄2 (267)1 (25)131⁄4 (337) WTHD-10 133⁄8 (340)121⁄2 (318)1 (25)15 (381) WTHD-12 155⁄8 (397)141⁄2 (368)11⁄4 (32)161⁄2 (419) WTHD-14 175⁄8 (448)161⁄2 (419)11⁄4 (32)18 (457) WTHD-16 195⁄8 (498)181⁄2 (470)11⁄4 (32)191⁄2 (495) WTHD-18 215⁄8 (549)201⁄2 (521)11⁄4 (32)22 (559) WTHD-20 235⁄8 (600)221⁄2 (572)11⁄4 (32)25 (635) WTHD-24 303⁄8 (772)29 (737)11⁄2 (38)27 (686) WTHD-30 361⁄2 (927)35 (889)11⁄2 (38)291⁄4 (743) WTHD-36 421⁄2 (1080)41 (1041)11⁄2 (38)331⁄4 (845) WTHD-42 481⁄2 (1232)47 (1194)11⁄2 (38)36 (914) WTHD-48 543⁄4 (1391)531⁄4 (1353)15⁄8 (41)405⁄8 (1032) WTHD-54 607⁄8 (1546)591⁄2 (1511)11⁄2 (38)443⁄4 (1137) WTHD-60 67 (1702)651⁄2 (1664)11⁄2 (38)48 (1219) WTHD-72 791⁄2 (2019)781⁄8 (1984)11⁄4 (32)531⁄4 (1353) 90 ° W e a t h e r h o o d WTHD-8 12 (305)105⁄8 (270)3/4 (19)163⁄8 (416) WTHD-10 14 (356)123⁄4 (324)3/4 (19)181⁄2 (470) WTHD-12 163⁄8 (416)151⁄2 (394)3/4 (19)203⁄8 (518) WTHD-14 183⁄8 (467)171⁄2 (445)3/4 (19)221⁄2 (572) WTHD-16 203⁄8 (518)191⁄2 (495)3/4 (19)25 (635) WTHD-18 223⁄8 (568)211⁄2 (546)3/4 (19)271⁄2 (699) WTHD-20 243⁄8 (619)231⁄2 (597)3/4 (19)293⁄4 (756) WTHD-24 313⁄4 (806)285⁄8 (727)11⁄2 (38)36 (914) WTHD-30 377⁄8 (962)345⁄8 (879)11⁄2 (38)401⁄8 (1019) WTHD-36 437⁄8 (1114)405⁄8 (1032)11⁄2 (38)451⁄2 (1156) WTHD-42 497⁄8 (1267)465⁄8 (1184)11⁄2 (38)491⁄4 (1251) WTHD-48 56 (1422)523⁄4 (1340)11⁄2 (38)551⁄2 (1410) WTHD-54 621⁄4 (1581)59 (1499)11⁄2 (38)611⁄8 (1553) WTHD-60 683⁄8 (1737)651⁄8 (1654)11⁄2 (38)661⁄2 (1689) WTHD-72 807⁄8 (2054)771⁄2 (1969)11⁄2 (38)721⁄8 (1832) All dimensions shown in inches (millimeters). Weatherhood Parts List Parts 45°90° 1 Top Panel  2 Right Side Panel  3 Left Side Panel  4 Front Diagonal Panel  5 Front Panel  6 Bottom (Brace or Panel) 7 Birdscreen  8 Right Deflection Angle  9 Front Deflection Angle  10 Left Deflection Angle  11 Reinforcing Braces (sizes 54-72 only) 12 Fasteners  1 2 3 4 6 7 1 2 3 4 11 11 10 5 9 7 8 6 1 2 3 4 6 7 1 2 3 4 11 11 10 5 9 7 8 6 Figure 1: 45° Weatherhood Figure 2: 90° Weatherhood Figures 3 – 5: Weatherhood Dimensions C D A B D E C D A B D E C D A B D E 2 Sidewall Propeller Fans • 45° and 90° Weatherhood Accessory ® Figure 7: Insert Birdscreen Figure 6: Assembly 45° Weatherhood Assembly 1. Refer to Figure 1 to identify parts for assembly. 2. Assemble front diagonal panel (4) to right side panel (2) with 5/8 inch (16 mm) length sheet metal screws. Overlap the flange on the front diagonal panel (4), over the right side panel (2). 3. Repeat step 2 for left side panel (3). 4. As shown in Figure 6, assemble the top panel (1) to the front diagonal panel (4) and side panels (2 & 3) overlapping with the flanges. Use 5/8 inch (16 mm) length supplied sheet metal screws. 5. Install the bottom panel (6) to the sides using the 5/8 inch (16 mm) length sheet metal screws. Place the bottom panel (6) inside each flanged side. 6. Refer to Figure 7 and slide the birdscreen into the bottom of the assembled weatherhood through the openings on the underside. Place birdscreen in the frame and rest on the flanges on each side. Fasten screen to each side using the 5/8 inch (16 mm) length sheet metal screws. 90° Weatherhood Assembly 1. Refer to Figure 2 to identify parts for assembly. 2. Using #12 x 5/8 inch (16 mm) screws, attach side panels (2 & 3) to front panel (5). Overlap the sides with the flange of the front panel. 3. Secure the front diagonal panel (4) using #12 x 5/8 inch (16 mm) screws to the front panel (5) and side panels (2 & 3). Overlap the front panel (5) and side panels (2 & 3) with flanges of the front diagonal panel (4). 4. Attach top panel (1) to the front diagonal panel (4) and side panels (2 & 3) using #12 x 5/8 inch (16 mm) screws. Overlap the front diagonal (4) and side panels (2 & 3) with the flanges of the top panel (1). Figure 8: Assembly Figure 9 Figure 10 1 2 6 3 4 4 3 2 5 1 Swing birdscreen down into position Insert birdscreen upward 4 2 Birdscreen 3Sidewall Propeller Fans • 45° and 90° Weatherhood Accessory® 5. Install bottom brace (6) to the inside of side panels (2 & 3) using #12 x 5/8 inch (16 mm) screws. 5a. For sizes 54-72 only: Install reinforcing braces (11) to the inside of side panels (2 & 3) using #12 x 5/8 inch (16 mm) screws. 6. Mount assembled weatherhood to the unit. 7. Slide birdscreen into the assembled weatherhood through the notches on the underside of the side panels (2 & 3). Work the screen in so the frame of the screen rests on the flanges of the front panel (5) and side panels (2 & 3), and bottom brace (6). 8. Fasten front and side deflectors (8-10) to the front (5) and side panels (2 & 3) and birdscreen with #12 x 3/4 inch (19 mm) tek screws. Figure 13: Wall Housing Figure 14: Wall Collar Figure 15: Wall Opening Figure 11 Figure 12 Figure 16: Insert Birdscreen Figure 17 6 11 7 10 8 9 4 Sidewall Propeller Fans • 45° and 90° Weatherhood Accessory ® Typical Installation 1. Move weatherhood to desired location. 2. Weatherhood may be mounted directly to the wall or to the fan wall housing or wall collar. NOTE: Units mounted directly to the wall require a different wall opening (W.O.) size than those mounted in wall housings or wall collars. DIRECT TO WALL 1. Cut an appropriate sized hole in the wall using the recommended wall opening (W.O.). 2. For a weathertight seal, add silicone to the flange prior to mounting. 3. Mount weatherhood directly to the wall using corrosion-resistant fasteners. MOUNT TO WALL HOUSING OR WALL COLLAR 1. Cut an appropriate sized hole in the wall using the recommended wall opening (W.O.). 2. For a weathertight seal, add silicone to the flange prior to mounting. 3. Mount weatherhood to the wall housing or wall collar using corrosion-resistant fasteners. Recommended Wall Opening (W.O.) Direct To Wall, see Figure 18 Model 45° and 90° Weatherhood (Square) WTHD-8 101/2 (267) WTHD-10 121/2 (318) WTHD-12 141/2 (368) WTHD-14 161/2 (419) WTHD-16 181/2 (470) WTHD-18 201/2 (521) WTHD-20 221/2 (572) WTHD-24 29 (737) WTHD-30 35 (889) WTHD-36 41 (1041) WTHD-42 47 (1194) WTHD-48 531/4 (1353) WTHD-54 591/2 (1511) WTHD-60 651/2 (1664) WTHD-72 781⁄8 (1984) All dimensions are in inches (millimeters). Recommended Wall Opening (W.O.) Wall Housing or Wall Collar, see Figures 19 & 20 WTHD-8 141/4 (362) WTHD-10 161/4 (413) WTHD-12 191/4 (489) WTHD-14 211/4 (540) WTHD-16 231/4 (591) WTHD-18 251/4 (641) WTHD-20 271/4 (692) WTHD-24 333/4 (857) WTHD-30 393/4 (1010) WTHD-36 453/4 (1162) WTHD-42 513/4 (1314) WTHD-48 573/4 (1467) WTHD-54 633/4 (1619) WTHD-60 693/4 (1772) WTHD-72 843/4 (2153) All dimensions are in inches (millimeters). Figure 18: Direct To Wall W.O. W.O. W.O. Wall Wall Wall DANGER Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in fire, shock or serious injury. MAINTENANCE Disconnect and lockout power source before cleaning. Clean weatherhood of any accumulated dirt which would restrict airflow. Figure 19: With Wall Housing W.O. W.O. W.O. Wall Wall Wall Figure 20: With Wall Collar W.O. W.O. W.O. Wall Wall Wall 5Sidewall Propeller Fans • 45° and 90° Weatherhood Accessory® Damper Installation To install an optional damper, refer to Figure 21. Using a pneumatic or electric drill, run the self- drilling screws through the holes provided in the side and bottom damper flanges into the wall housing. Check damper for freedom of movement. If an optional damper guard or weatherhood is to be installed, refer to the next section. Damper Guard or Weatherhood Installation To install the damper guard, center guard over damper and fasten to wall housing using the self- drilling screws. Refer to Figure 22. To install the weatherhood, slide the top flange of weatherhood under the flange of wall housing, see Figure 21, and fasten with self-drilling screws. Wall Housing Guard Installation Attach wall housing guard to wall housing using the 1/4-20 x 3/4 thread cutting screw with washer. Refer to Figure 23. Fit for Sidewall Propeller Fan Accessories Figure 24 reveals the correct fit for sidewall propeller fans after all optional accessories have been assembled and installed. Figure 23 Figure 22 Weatherhood Damper Guard Wall Housing Figure 24: Sidewall Propeller Fan Accessories Figure 21 Wall Housing Damper BROWN06/06/2008 1/1 Weatherhood(Optional) Damper Installed Inside Weatherhood(Optional) BROWN 06/06/2008 1/1 Wall Housing Damper Damper Installed Outside 6 472040 • Model 45° and 90° Weatherhood Accessory, Rev. 1, July 2008 Copyright 2008 © Greenheck Fan Corp Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the purchase date. Any units or parts which prove defective during the warranty period will be replaced at our option when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a period of one year. Should motors furnished by Greenheck prove defective during this period, they should be returned to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs. As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Greenheck Sidewall Propeller Fans Catalog provides additional information describing the equipment, fan performance, available accessories, and specification data. ® Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: gfcinfo@greenheck.com • Website: www.greenheck.com Warranty AMCA Publication 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans, provides additional safety information. This publication can be obtained from AMCA International, Inc. at: www.amca.org. 1 Key Features Applications Benefits DU O - S E N S E 920 N Tradewinds Pkwy, Columbia, MO 65201 866-394-5861 www.CTIengineering.com sales@CTIengineering.com • CO/NO2 specific sensor technology. No false alarms • Uses two electrochemical sensors • 5+year CO, 2-3 year NO2 cell life average in most applications • Industry standard linear 4/20 mA outputs • Polycarbonate or stainless steel sensor enclosure • Intelligent-design enclosure temperature control for improved cell life • Sensor designed to adapt to any harsh environment from -20°F to +120°F • Accurately monitor OSHA/NIOSH/ACGIH exposure limits • Real-time continuous monitoring for early warning • Detection range of 0-200 ppm CO, 0-10 ppm NO2 Carbon Monoxide and Nitrogen Dioxide detector combo. Perfect solution for vehicle emmisions ventilation control applications. GG-CO-NO2 VEHICLE EXHAUST GAS SENSOR The Duo-Sense CO/NO2 sensor is equipped with both carbon monoxide and nitrogen dioxide sensing elements to provide accurate readings of toxic levels, with no false alarms. Useful for ventilation activation and other audio/visual signaling devices. Each GG-CO-NO2 sensor comes equipped with an intelligent internal temperature control designed to per-form in the harshest of areas. The con- trolled environment provides optimum moisture control for extended cell life. The high-quality injection-molded poly-carbonate enclosure offers excellent chemical corrosion protection and high impact resistance. The GG-CO-NO2 provides two industry standard linear 4/20 mA output signals compatible with most gas detection systems and PLCs. The output signals are not affected by drastic temperature or humidity variations. Expect an aver-age cell life of 5+years for CO and 2-3 years for NO2 in most applications. • Parking garages • Loading Docks • Air Quality Monitoring • Underground Storage • Vehicle Maintenance Buildings • Ventilation Ducts • Tunnels • Car Dealerships • Low cost • Simple operation • Rugged and reliable Optional Equipment - Warehouse Mounting Kit Make mounting easy and protect the sensor from damage with the Wall Plate and Safety Cage Kit. Kit includes 36” straps for pillar mounting. D U O - S E N S E 2 Ordering Information Due to ongoing research and product improvement, specifications are subject to change Order #: 920 N Tradewinds Pkwy, Columbia, MO 65201 866-394-5861 www.CTIengineering.com sales@CTIengineering.com SPECIFICATIONS One unit for both toxic gases Designed for parking garages, vehicle maintenance buildings, and other spaces where toxic combustion engine exhaust poses a risk to personnel. The Duo-Sense CO/NO2 sensor detects gas in the concentration ranges for OSHA/NIOSH/ACGIH compliance. The standard GG-CO-NO2 sensor is designed to work anywhere, and at a lower base-model price than most competing models. Each circuit board is sealed forever in potting compound, protecting electronic components and copper tracing from corrosion. A specially vented polycarbonate (or stainless steel) enclosure protects the sensor from accidental damage. Each GG-CO-NO2 detector monitors a 50’ radius (7,500 square ft). Refer to Uniform Mechanical Code, Uniform Building Code and other authorities having jurisdiction for ventilation requirements, along with audio/visual and other alarm notifica-tion requirements. The GG-CO-NO2 is delivered calibrated and ready to install. Use the model numbers below to order. GG-CO-NO2 (standard polycarbonate enclosure) GG-CO-NO2-ST (stainless steel enclosure)GG-CO-RC (carbon monoxide replacement cell) GG-NO2-B-RC (nitrogen dioxide replacement cell) GG-CO-NO2-WH (warehouse kit + sensor)GG-CO-NO2-DM (duct mount kit + sensor) Nitrogen dioxide electrochemical sensor element Carbon monoxide electrochemical sensor element Washdown-duty polycarbonate or stainless steel enclosure options Input Power:+24 VDC, 130 mA Detection Principle:Electrochemical Detection Method:Diffusion Gases:Carbon Monoxide (CO)Nitrogen Dioxide (NO2) Ranges:0/200 ppm (CO)0/10 ppm (NO2) Output Signal:(2) Linear 4/20 mA (max input impedance: 700 Ohms) Linearity:+/- 1% of full-scale Repeatability:+/- 1% of full-scale Response Time:T50 = less than 10 secondsT90 = less than 20 seconds Accuracy:+/- 5% of full-scale value, but dependent on calibration gas accuracy and time since last calibration Zero Drift:Less than 0.1% of full-scale per month, non-cumulative Span Drift:Generally less than 2% per month (CO)Generally less than 5% per month (NO2) Temperature Range:-20°F to +120°F (-28°C to +49°C) Humidity Range:5% to 100% condensing Wiring Connections:4 conductor, shielded, stranded, 18 AWG cable (General Cable C2543A or equivalent) up to 1500 ft Terminal Block Plugs: (Field Wiring)12-26 AWG, torque 4 lbs-in Enclosure: NEMA 3RX injection-molded, washdown-duty polycarbonate sensor housing with hinged lid and captive screw. For non-classified areas. Optional 316 18 GA, NEMA 3RX washdown-duty stainless steel housing with hinged lid and captive screw. For non-classified areas Dimensions:7.5” high x 6.5” wide x 3.75” deep Weight:3 lbs Warranty:2-years (including sensor elements) Certification:ETL listed to UL standard 61010-1, and CSA stand-ard C22.2 No. 61010-1-12 Circuit board and components potted to completely prevent corrosion R e v _ 2 0 1 9 0 6 1 0 Watertight conduit hole plug for top or side entry (poly enclosure only) Duct Mount option Warehouse kit option 1 Key Features Applications Benefits Co n t r o l l e r s 920 N Trade Winds Pkwy, Columbia, MO 65201 866-394-5861 www.CTIengineering.com sales@CTIengineering.com The perfect full-feature controller for medium to large gas detection systems provides a Stand-Alone Safety System for up to 30 sensors. The GG-6 can interface to, but operate independently of plant control sys- tems for a reliable stand-alone safety sytem. The GG-6 comes standard with six onboard relays, as well as an on-board buzzer. One relay is a dedicated programmable horn relay, the other five relays are user programmable to trigger upon any event for any sensor or group of sensors. The GG-XM expansion module accomo- dates an additional eight sensors for each module, and up to three modules for a total of 30 sensors. Each GG-XM comes equipped with eight 4-20 mA inputs, eight programmable relays, and its own power supply. Analog output boards can be added on to the control-ler and expansion modules, and can be connected to your plant PLC or other 4-20 mA control panel. The watertight fiberglass reinforced enclosure will stand up to corrosive washdown, temperature swings, and any other harsh environment encoun-tered in the food industry. The GG-XM’s connect to the GG-6 and/or each other via a 24” wire harness. Since the alarm log holds 10,000 events, yesterday’s events will not go unnoticed. • Engine Rooms • Tank Rooms • Mechanical Rooms • Sea Vessels • Refrigeration Systems • Perimeter Monitoring • Heat Treatment • Refineries • Chemical Plants • Full-featured • Expandable • Easy configuration GG-6 MULTI-CHANNEL CONTROLLER • Simultaneously monitor 6 sensors - up to 30 with expansion modules • Six onboard relays standard – eight more relays per expansion module • 3 alarm setpoints per channel, in addition to TWA & STEL alarms • Alarm Log records and stores every event • Industry standard linear 4-20 mA input • Simple menu-driven programming through the LCD operator interface • 6.5A power supply can be used to power many external horn/strobes • Watertight enclosure designed for washdown areas and outdoors • Horn relay silenceable from front-panel Silence key • TWA and STEL time-weighted averaging with alarm setpoints C o n t r o l l e r s 2 Ordering Information SPECIFICATIONS Due to ongoing research and product improvement, specifications are subject to change Order #: 920 N Trade Winds Pkwy, Columbia, MO 65201 866-394-5861 www.CTIengineering.com sales@CTIengineering.com The GG-6 controller utilizes a user-friendly LCD operator interface for all readout information and alarm function control. Out of the box, the controller and expansion modules are configured with default setpoints loaded in the software. Easily enter the zone location names and adjust alarm setpoints as necessary. The backlit LCD displays real-time status of gas sensor concentrations and allows for custom programming via a user-friendly menu system. The GG-6 and expansion modules are compatible with all gas sensors with industry standard 4-20 mA inputs. The power supplies are powerful enough to power all connected sensors and external 24Vdc horn/strobes. All wiring is safely enclosed inside and easily accessed from the hinged lids. Each expansion module connects to the GG-6 in a daisy-chain configura-tion. Wiring is simply plugging in a wiring harness. All human interfacing is performed via the waterproof mem- brane keys on the outside of the GG-6, for non-intrusive operation. The GG-6 is delivered ready to install. Use either the default setpoints or choose your own. Use the model numbers below to order. GG-6 (does not include sensors). Six channel controller includes LCD operator interface, power supply, and 6 relay outputs. GG-XM (does not include sensors). Eight channel expansion module includes power supply and 8 relay outputs. The GG-6 can accommodate up to three GG-XM’s Options:GG-6-AOB (Six channel analog output board)GG-XM-AOB (Eight channel analog output board)GG-6-APS (Auxiliary 24VDC power supply, 6.5A)GG-6 Startup (Contact us for details)GG-6-GE-M (Ethernet, Modbus gateway module)GG-6-GE-E (Ethernet, EtherNet/IP gateway module)GG-6-GE-B (Ethernet, BACnet, gateway module)GG-6-GR-B (RS-485, BACnet gateway module)GG-6-GR-M (RS-485, Modbus gateway module) 6 channels, 14 channels, 22 channels or 30 channels. Get what you need now…expand later. +++ Input Power Requirements: 120/240 VAC, 3 A, 50/60 Hz (GG-6)120/240 VAC, 3 A, 50/60 Hz (each add-on GG-XM) Output DC Power:24 VDC, 4 A (GG-6/GG-XM) Dimensions:15.8” high x 14” wide x 7” deep (GG-6/GG-XM) Weight:14 lbs (GG-6/GG-XM) Enclosure: Fiberglass Reinforced Polyester NEMA 4X, IP 65, with neoprene gasket. Continuous stainless steel hinge. Captive screws in lid. For non-classified areas Temperature Range:0°F to +122°F (-18°C to +50°C) Humidity Range:0-95% RH condensing (100% intermittent), with proper conduit seals Relay Outputs:SPDT, Form C dry contacts8A @ 24 VDC or 10 A @ 120 VACAdjustable On/Off delaysSelectable to Latch/Non-LatchStatus LEDs show relay state GG-6 (Six Relays) (6) Programmable RelaysProgrammable to trigger upon any event for any sensor or group of sensors GG-XM (Eight Relays) (8) Programmable RelaysProgrammable to trigger upon any event for any sensor or group of sensors Analog Outputs: (Optional)(6) Individual 4-20 mA outputs (GG-6)(8) Individual 4-20 mA outputs (GG-XM) Horn:PCB mount Piezo buzzer (GG-6 only) Terminal Block Plugs: (Field Wiring)12-26 AWG, torque 4 lbs-in Controller Functions:LCD, backlit, graphics display (GG-6 only)8 lines x 22 characters, Waterproof membrane switches, alpha-numeric keys, Non-volatile memory Real-Time Status Display: Displays gas concentrations and any current alarm conditions. TWA / STEL trending selectable Adjustable Warning, Alarm 1, Alarm 2, TWA and STEL Setpoints Alarm Log: Records and stores 10,000 events for easy recall Calibration Mode: Locks relay outputs for sensor calibration or maintenance Relay Test Function: Allows for easy testing of relay output functions Downscale Alarm Setting for Oxygen Monitor-ing Horn Silence Button Clears Horn Relay Certification:ETL listed to UL standard 61010-1, and CSA stand-ard C22.2 No. 61010-1-12 Warranty:2 years R e v _ 2 0 1 7 1 2 1 3 Installation and Operation Manual GG-CO-NO2 VEHICLE EMISSIONS GAS SENSOR 2 GG-CO-NO2 Warning Use this product only in the manner described in this manual.If the equipment is used in a manner not specified by Calibration Technologies, the protection provided by the equipment may be impaired. This equipment should be installed by qualified personnel. GG-CO-NO2 3 Table of Contents For technical support, contact: Calibration Technologies920 N Tradewinds PkwyColumbia, MO 65201 866-394-5861 Sales@ctiengineering.comwww.ctiengineering.com General description . . . . . . . . . . . . . . . . . . . . .4Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Locating the sensor . . . . . . . . . . . . . . . . . . .4 Installation guidelines . . . . . . . . . . . . . . . . .5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . .9Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .10Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 4 GG-CO-NO2 General Description Installation The GG-CO-NO2 sensor is a +24 VDC, four-wire, 4/20 mA sensor for carbon monoxide and nitrogen dioxide which utilizes proven electrochemical sensor technology for fast and accurate detection. The standard detection ranges of the GG-CO-NO2 provides real-time continuous monitoring of carbon monoxide levels accurately down to 10 ppm, with an upper detection limit of 200 ppm. It will monitor Nitrogen Dioxide accurately down to 1 ppm, with an upper detection limit of 10 ppm. The GG-CO-NO2 provides two (2) industry standard linear 4/20 mA output signals compatible with most gas detection systems and PLCs. The output signals are not affected by drastic temperature and moisture variations, or by other atmospheric variations. The transmitter circuit board is sealed in potting compound, protecting sensitive electronic components and copper tracing from corrosion. The specially vented chemical-resistant polycarbonate enclosure protects the sensor from accidental damage, weather and direct hose-hits from clean-up crews. Locating the sensor One of the most important considerations when installing GG-CO-NO2 sensors is that they must be easily accessible for calibration and maintenance. Carbon monoxide is almost the same molecular weight as air and will diffuse throughout the space equally. Nitrogen dioxide is heavier than air and will accumulate at the floor level. Even though these heated gases may rise once they exit the vehicle exhaust system, they will quickly cool and sink (particularly NO2 gas). Therefore, it is best to always install the sensor in the breathing zone, approximately 3-6 feet from the floor. This mounting location will provide the best personnel protection. In maintenance garages, the height at which employees will be working should also be taken into consideration. As a general rule of thumb for vehicle exhaust, install sensors no further than 50 feet from CO and NO2 gas sources (7,500 sq feet coverage). See the installation guidelines on the next page for more details. Caution: Remove protective label .The sensor is shipped with labels installed over the electrochemical cells to preserve cell life. The cells will not detect gas with this label installed. Remove labels and discard during installation. 5GG-CO-NO2 Installation Guidelines:• Remove and discard protective cell labels. • Always mount the sensor vertically. • Must be easily accessible for calibration and maintenance. • Mount the sensor close to the potential gas source. Distance between sensors shouldn't exceed 100 ft. • For parking garages, try to mount sensors alternating/staggered on pillars/walls. • An optional pillar/column mounting kit with protective cage is available. • For optimum personnel protection, mount sensor in breathing zone (approx 3-6 feet from floor). • Take air movement and ventilation patterns into account. • To prevent electrical interference, keep sensor and wire runs away from mercury vapor lights, variable speed drives, and radio repeaters. • Protect sensor from physical damage. • If mounting on a wall with studs, the mounting screws should be screwed into the studs. • Never mount the sensor in CA (controlled atmosphere) rooms because normal atmospheric levels of oxygen are required for operation. • For highly critical locations more than one sensor should be installed in each room. • Mount sensor enclosures through mounting holes as shown in Figure 1. Use the supplied self-tapping screws for mounting on sheet metal surfaces. Figure 1: Mounting Dimensions 2.0" 6.5" 6.8"7.75" 6 GG-CO-NO2 WiringElectrical wiring must comply with all applicable codes. Electrical Power: 24 VDC regulated, 130 mA. Output: (2) Linear 4/20 mA outputs. Monitoring equipment may have a maximum input impedance of 700 ohms.Cable Recommendation: 18/4 shielded cable (General Cable C2543A or equivalent). Length of cable to sensor should be no greater than 1,500 feet. Monitoring: Monitoring equipment must be configured to indicate a fault if the signal is below 1 mA. All signals over 20 mA must be considered high gas concentrations. Alarm setpoints should not be lower than 5% of full-scale range. Wiring Guidelines: • Always use 4-conductor, insulated, stranded, shielded copper cable. • Do not pull sensor wiring with AC power cables. This can cause electrical interference. • If cable runs cannot be made without a splice, all splice connections should be soldered. • Ground the shield at the main control panel. Connect the shield wire in the sensor terminal block labeled SHLD. • Always disconnect power at the controller before performing any wiring at the sensor. Terminal Block Plug (Field Wiring):SHLD: To case (earth) ground of monitoring equipmentGND: To ground terminal of power supply+24V: To +24V terminal of power supplySIG1 CO: To signal input of monitoring equipmentSIG2 NO2: To signal input of monitoring equipment 7GG-CO-NO2 Operation Start-upAllow 60 seconds for power-up time delay of sensor to end (green power LED will flash during power up). Sensor can then be response-tested immediately after power up. Start-Up Test: One person exposes each sensor to calibration gas. The second person stays at the control unit to determine that each sensor, when exposed to the target gas, is connected to the proper input and responds, causing appropriate alarm functions. LED functions (see page 10) CalibrationThe GG-CO-NO2 sensor comes factory calibrated and should require only minimal adjustments after installation. There are four pots on the preamp that are used for calibration (see Figure 2). Span calibration can be performed within 5 minutes after power-up, although best to wait 1 hour before adjusting the zero pot. Repeat zero and span calibration steps for CO and NO2. Note: Never measure sensor output in mA. Always use mVDC or VDC voltmeter settings. Zero Calibration: After the sensor is installed and has been powered up for at least 1 hour, the unit can be zero calibrated by the following: • Be sure the unit is in clean air. If unsure, apply Zero Air gas at 0.5 to 0.8 L/min. • Adjust the zero pot until the sensor outputs 40 mV from Test [-] to Test [+] (see Figure 2). Span Calibration: The unit is factory calibrated and normally does not need to be spanned upon initial installation. If span adjustment is required, the following procedure will span the unit: • Apply span gas at 0.5 to 0.8 L/min (span gas must be in air, not nitrogen or other carrier). • Sensor should react to gas within 10 seconds • Once the output signal has peaked (or 2 minutes maximum for CO, 5 minutes maximum for NO2) adjust the span pot until the correct output is achieved (see Figure 2). Zero and span calibration must be done for both CO and NO2 sensor elements individually. Note: Below are a few response characteristics which may be an indication that the gas sensor is at or near the end of its useful life. If any of these are observed, the cell should be replaced: • Slow response to / recovery from calibration gas. • Failure of the output to reach 50% of the calibration gas value prior to span adjustment if sensor was calibrated 6 months ago or less. • Unable to achieve correct output during span adjustment. 8 GG-CO-NO2 Figure 2: Sensor board components and zero/span adjustment NO2 Sensor Cable plugs into socket here NO2 Zero and Span adjustment pots 40-200 mV mVDC Black Red-+ 40-200 mV mVDC Black Red-+ CO Zero and Span adjustment pots CO Sensor Cable plugs into socket here 9GG-CO-NO2 Maintenance The GG-CO-NO2 was designed for long life and minimal maintenance. For proper operation, it is essential that the test and calibration schedule be adhered to. Calibration Technologies recommends the following maintenance schedule. Maintenance Guidelines: • The sensor is shipped with a factory calibration. Sensor should be calibrated 6 months from purchase date. • Calibrate the sensor at least once every 6 months. • Calibration should be performed with certified calibration gas. Calibration kits and replacement cylinders are available from Calibration Technologies. • All tests and calibrations must be logged. • Always disconnect power at the controller before performing any wiring at the sensor. Sensor Life: These electrochemical cells are extremely reliable, but several things can cause the cell chemicals to become depleted including: • a period of time • exposure to high temperatures • continuous, long term exposure to carbon monoxide or nitrogen dioxide gases When the cells becomes depleted, the unit will give no indication of failure other than that the sensor will not respond. For this reason, it is absolutely essential that these sensors be calibrated on a regular basis . Typical cell life in most vehicle exhaust applications is 5-7 years for CO, and 2-3 years for NO2. When a cell becomes depleted, a replacement cell can be obtained from Calibration Technologies. Simply unplug the cell’s ribbon cable from the transmitter, pull the old cell from the spring clip, discard the old cell and replace it with a new one. The sensor can be calibrated after warm-up period. Replacement cell order#:GG-CO-RCGG-NO2-B-RC 10 GG-CO-NO2 Specifications Input Power: +24 VDC, 130 mADetection Principle: ElectrochemicalDetection Method: DiffusionGases: Carbon Monoxide (CO)Nitrogen Dioxide (NO2)Range: 0-200 ppm (CO)0-10 (NO2)Output Signal: (2) Linear 4/20 mA (max input impedance: 700 Ohms) Response Time: T50 = less than 30 seconds (CO) T90 = less than 60 seconds (CO) T50 = less than 60 seconds (NO2) T90 = less than 120 seconds (NO2)Accuracy: +/- 5% of full-scale value, but dependent on calibration gas accuracy and time since last calibration Zero Drift: Less than 0.1% of full-scale per month, non-cumulativeSpan Drift: Generally less than 2% per month (CO). Generally less than 5% per month (NO2)Linearity: +/- 1% of full-scaleRepeatability: +/- 1% of full-scale Wiring Connections: 4-conductor, shielded, stranded, ≥ 18 AWG cable (General Cable C2543A or equivalent) up to 1500 ft.Terminal Block Plug (Field Wiring): 26-12 AWG, torque 4.5 lbs-in.Power (green) LED: Blinks once per second for 60 seconds during power-up. If supply voltage is too low (<10VDC) or improperly grounded, will blink once per second continuously. Stays on steady to indicate power. Blinks twice per second in calibration mode (4-minute timeout delay). Status (amber) LED: Blinks once per second if RFI (radio frequency interference) is detected. Fault (red) LED: Stays on steady if supply voltage is too low (<10VDC).Enclosure: Injection-molded, NEMA 12 Washdown-Duty, polycarbonate sensor housing with hinged lid and captive screw. For non-classified areas. Optional 18 GA, NEMA 3RX Washdown-Duty stainless steel enclosure with hinged lid and captive screw. For non-classified areas.Temperature Range: -20°F to +120°F (-29°C to +49°C)Humidity Range: 5% to 100% condensingDimensions: 7.7” high x 6.7” wide x 3.8” deep Weight: 3 lbs. 11GG-CO-NO2 Limited Warranty & Limitation of Liability Calibration Technologies, Inc. (CTI) warrants this product to be free from defects in material and workmanship under normal use and service for a period of two years (including cell), beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer. CTI’s warranty obligation is limited, at CTI’s option, to refund of the purchase price, repair, or replacement of a defective product that is returned to a CTI authorized service center within the warranty period. In no event shall CTI’s liability hereunder exceed the purchase price actually paid by the buyer for the Product. This warranty does not include: a) routine replacement of parts due to the normal wear and tear of the product arising from use; b) any product which in CTI’s opinion, has been misused, altered, neglected or damaged by accident or abnormal conditions of operation, handling or use; c) any damage or defects attributable to repair of the product by any person other than an authorized dealer or contractor, or the installation of unapproved parts on the product The obligations set forth in this warranty are conditional on: a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable recommendations of CTI; b) the buyer promptly notifying CTI of any defect and, if required, promptly making the product available for correction. No goods shall be returned to CTI until receipt by the buyer of shipping instructions from CTI; and c) the right of CTI to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the product is within the warranty period. THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CTI SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSSOF DATA, WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY. ctiengineering.com | 866-394-5861 GG-CO-NO2-DOC1-020190604 Installation and Operation Manual GG-6 MULTI-CHANNEL GAS DETECTION CONTROL PANEL 2 GG-6 Warning Use this product only in the manner described in this manual.If the equipment is used in a manner not specified by Calibration Technologies, the protection provided by the equipment may be impaired. This equipment should be installed by qualified personnel. GG-6 3 Table of Contents For technical support, contact: Calibration Technologies 920 N Trade Winds Pkwy Columbia, MO 65201phone: 866-394-5861email: sales@ctiengineeing.comwebsite: ctiengineering.com General description ....................................4 Installation .........................................5 Locating the GG-6 ...................................5 Installation guidelines ................................5 Wiring ...........................................6Operation ...........................................9 Start-up ...........................................9 Time-Weighted Averaging ............................9 Keypad ...........................................9 LCD Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Alternate System Display Screens .....................10Menu Tree ..........................................11 Configuring the Control Panel ........................12 Navigating the Menu ................................12 System display screen ...............................12 Channel view ..................................12 Main menu ...................................13 Alarm log .....................................13 Calibration mode ..............................13 Last calibration date ............................13 Config menu ..................................14 Configure Sensor ...........................14 Configure Group ...........................15 Configure Action ...........................15 Configure Relay ...........................16 Configure System ..........................16 Configure MODBUS .........................16 Clock ........................................16 Contrast ......................................16 Relay test .....................................16 About ........................................16Maintenance .........................................17Specifications ........................................18Warranty ..........................................19 4 GG-6 General Description The GG-6 is a six-channel control panel designed to accept industry standard 4/20 mA input signals. It provides a regulated 24 VDC power supply to power all industry standard 4/20 mA gas transmitters, and connected audio/visual devices. All operator functions are performed from the keypad on the front of the panel. The GG-6 provides continuous real-time monitoring of each sensor. The backlit LCD display provides an at-a-glance status of gas concentrations and alarms. The GG-6 is assembled into a wall mounted enclosure designed for non-classified locations. The gas sensors are installed at specific locations where gas is to be detected, up to 1,500 feet from the control panel. They are electrically connected to the control panel via three conductor cables. The programmable onboard relays have adjustable on/off time delays to prevent unnecessary cycling during a fault, warning or alarm condition. The internal buzzer and horn relay work in unison. Typically the horn relay should be programmed to be silenceable. An analog output board (optional) provides an individual 4/20 mA output for each channel to be monitored by plant PLC or other analog input devices. Up to three 8-channel expansion modules (GG-XM) can be added on to the GG-6, expanding the control panel to 30 channels. A remote display (GG-RD) is also available. A gateway module for network interface is also available with ethernet and RS-485 ports. Contact Calibration Technologies for details. Software versions Version 2.00 adds time-weighted averaging features to the operating system. The TWA (8-hour) and STEL (15 minute) functions can be enabled through the menu, along with their corresponding alarm setpoints and relay output functions. Version 3.00 adds a third alarm setpoint and also provides capability to monitor temperature and pressure sensors with an updated unit of measurement table. Version 4.00 adds remote display capability through MODBUS and gateway module capability. IMPORTANT: The control panel is shipped with default factory settings, as listed in the included factory configuration datasheets. Make sure to program all settings and values in the configuration menu as intended for your system application. Refer to the Configuration section of this manual starting on page 14. Contact Calibration Technologies for further help configuring your control panel. 5GG-6 Installation Locating the GG-6 The important consideration when installing GG-6 control panel is that it must be easily accessible for operating personnel. Installation Guidelines:• Mount control panel on a solid surface with minimal vibration. • Mount control panel thru the holes in the mounting flanges of the enclosure. • Mount control panel in a general-purpose location only. Do not install in a hazardous environment. • Mount control panel away from electromagnetic interference. • Protect control panel from physical damage. • During installation, cover conduit holes and close the enclosure cover to prevent debris from falling into the equipment. • If mounting on a wall with studs, the mounting screws should be screwed into the studs. GG-XM Installation For GG-XM expansion module installations, mount the units inline from left to right, as shown in the drawing below. Maximum mounting distance between enclosures is approximately 10 inches. If mounting space does not allow for inline installation due to space restrictions, contact Calibration Technologies for an extended length interconnect cable and recommendations. If using conduit, be sure to use ¾” conduit for GG-XM interconnects to allow room for cable harness plugs. See system wiring diagram on page 8 for more details 6 GG-6 WiringElectrical wiring must comply with all applicable codes. Wiring Guidelines: • Use stranded, copper wire/cable with a minimum of 75°C rating (167°F). • Always use three-conductor, insulated, stranded, shielded copper cable for all sensor cables. • Do not pull sensor wiring with AC power cables. This can cause electrical interference. • Be sure to land the shield conductors of the sensor cables at the shield terminals of the sensor connectors. • Use only the existing conduit hole for connections to the sensor. • Bonding between metallic conduit connections is not automatic with the non-conductive enclosure. Separate bonding must be provided. • To maintain NEMA 4X / IP 66 rating of the enclosure, conduit fittings of the same rating or better must be used. Relay Wiring: AC wiring must be run in separate conduit from the sensor cables. • All relays have Form C dry contacts, and are rated 8 Amps @ 24 VDC or 10 Amps @ 240 VAC. (dry contacts require external power) • Each relay has a Red status LED to show the state of the relay. If the LED is lit, the relay is energized. • Relays are normally energized only if programmed as Fail Safe in the Relay Configuration menu. In Fail Safe mode, loss of power will cause the relay to change states. • If the relay is not energized, there will be continuity between Common and Normally Closed contacts. If the relay is energized, there will be continuity between Common and Normally Open contacts. AC Power Wiring: • Power should be provided by a dedicated 15A circuit breaker. It is recommended that the circuit breaker be located near the equipment, and clearly marked as the disconnect for the GG-6 Control panel. • 115 VAC, 3A, 50/60 HZ (100-120 VAC). 230 VAC, 2A, 50/60 HZ (200-240 VAC). • The power supply is set to 115 VAC at the factory. If the equipment is to be powered by 230 VAC use a small blade screwdriver to switch the power supply input selection switch from 115 VAC to 230 VAC. The input selection slide switch is located on the side of the power supply. 7GG-6 Wiring (continued) Sensor Wiring: 4/20 mA, 350 Ohm input impedance. • Refer to sensor manual for cable recommendations. • Usually 20/3 shielded cable (Belden 8772 or equivalent). • Length of cable should not exceed 1,500 feet. Analog Output Wiring: (for optional GG-6-AOB) • The analog output is 4/20 mA signal for monitoring by plant PLC or other analog input equipment. It is powered by the GG-6. • Use 2-conductor shielded cable compatible with receiving equipment. 8 GG-6 9GG-6 Operation Start-up Before applying power, make a final check of all wiring for continuity, shorts, grounds, etc. It is usually best to disconnect external alarms and other equipment from the control panel until the initial start-up procedures are completed. After initial power-up, refer to sensor manual(s) for warmup times before calibrating. Because sensors are normally located at a distance from the control panel, the test time required and accuracy of the response checks will be improved if two people perform the start-up procedures and use radio contact. The GG-6 has a two-minute power-up delay during which the relays are held in their normal non-alarm state, after the application of power or a momentary power loss. This allows the sensors time to stabilize and disables the alarm functions. Pressing the ESC key anytime during Powerup mode will bypass the timers and return to normal operating mode. Start-Up Test: 1) One person exposes each sensor to target gas. 2) The second person stays at the control unit to determine that each sensor, when exposed to the gas fumes, is connected to the proper input and responds, causing appropriate alarm functions. Time-Weighted Averaging For applications which require TWA, this function can be enabled for any or all of the connected sensors. More details are explained in the following pages of this manual. STEL and TWA Reset: Upon power-up, after saving changes to the GG-6 configuration, or after Resetting the STEL and TWA values, the sample buffers are cleared (sample value = 0). To Reset an individual channel STEL and TWA values, Hold the <4> key and press the <5> while on the desired Sensor Display Screen. Keypad All operator functions are performed from the membrane switches on the front of the panel. Silence Key: Pressing the Silence key will reset any relay which is programmed to be Silenceable in the Configuration\Action menu, until the next event occurs. Reset: Pressing the Reset key will attempt to reset any latched relays. Any latched relays will not reset as long as there’s an existing warning or alarm condition. The latch-relay function can be enabled for each Action in the Configuration menu. Note: It is possible to install remote mounted silence and/or reset switches. Contact Calibration Technologies for wiring diagram and instructions. 10 GG-6 Alternate System Display Screens Expansion ModulesBelow are three alternate system display screens, depending on the number of expansion modules that are selected in the configuration menu. See page 14 for expansion module selection instructions. Active channels are indicated by a square next to the channel number. Inactive channels are displayed without a square. Action events (fault, warning or alarm) are displayed by a flashing solid black square next to channel number. LCD Operator Interface Key Functions: Below is a list of the common key functions used for the LCD operations: MENU to enter main menu ESC to go back to previous menu/sub-menu ENTER to modify the programming fields PREV to go back to previous screen NEXT to advance to next screen YES/NO when prompted and to accept configuration changes Alphanumeric for menu selections and to enter values and text Up/Down to navigate drop-down lists during configuration Sensor channels 1 through 11 active.System normal - no action events. Sensor channels 1 through 22 active.Action event on channels 2 and 3. Sensor channels 1 through 24 active.Action event on channel 14. 11GG-6 Menu Tree 12 GG-6 Configuring the Control Panel Preparation The key to accurate and timely programming is defining the configuration parameters ahead of time. Included with the control panel are blank worksheets to fill out prior to programming. Since the Actions parameters tie all of the Sensors, Groups and Relays together, defining the configuration parameters in the following order will usually make programming easier to assimilate. 1. Sensors2. Groups3. Relays4. Actions NamingSensors: Typically, using the sensor location for the name provides the best information. For example: Compressor Room, Freezer A, etc. Groups: Name groups of sensors that share the same action. For example: North Dock Sensors, Comp Room Sensors, etc. Relays: The relay output function typically works best for the name of the relay. For example: Exhaust fans, EV12 shutoff, etc. Actions: Name each action in a way that best defines its relationship to the sensor/group and relay output. For example: Any warn = Exh fans, Alarm = HornStrobe, etc. Navigating the Menu System display screen After system power-up, the normal operating screen will be displayed. It provides at-a- glance system status, showing real-time gas concentrations. The Warn, Alarm and Fault indications (W, A and F,) will flash until the conditions are cleared. In this example, channel 1 gas concentration has exceeded the warn setpoint. Channel 2 has exceeded the warn and alarm setpoints. Channel 5 indicates a fault due to faulty wiring or a sensor signal less than 1 mA. In the example screen on the right, the absence of Channel 5 indicates that the sensor has been set to inactive; therefore the channel is turned off. Depending on the number of expansion modules installed, the display changes accordingly. See Alternate System Display Screens on page 9 for a detailed description. PREV or NEXT to go to Channel View screens. MENU to go to main menu screen. Channel view Channel view displays only the status of the channel being viewed. It also displays the room/ zone location. Warn, Alarm and Fault indications will flash until the conditions are cleared. PREV or NEXT to view normal operating screen or next channel view screen. MENU to go to main menu screen. 13GG-6 Cal Mode Calibration mode allows for sensor calibration and maintenance by holding the relays in their normal state, preventing unwanted alarms. If the unit is left in Cal Mode, it will stay active for 48 hours and then return to normal operating mode. Make sure the concentration values have dropped below the warning and alarm setpoints before exiting. The analog outputs are not affected by calibration mode and are allowed to increase to full scale. STEL and TWA values are not calculated or updated during calibration mode. ESC to exit from Calibration mode, then press YES or NO to return to normal operating mode. Last CAL Date The last cal date shows the date and time at which the system was last calibrated. When six months has transpired from the last cal date, a Cal Due flag will appear indicating the sensors need to be calibrated., Holding the 6 key, and then pressing the 7 key will reset the Cal Date, once the sensors are calibrated. Channel view (cont.) If the STEL-TWA function is set to Active, the real-time value is displayed, along with the time- weighted average values for the 15 minute short term exposure limit (STEL) and 8 hour time weighted average (TWA). Alarm conditions will also flash to indicate that those programmed values have been exceeded. An over-range condition is indicated by flashing of the full-scale reading, followed by the message “OVR”. This also indicates that the sensor output is over 20 mA. Main Menu The main menu can be accessed by pressing the menu key at any time. Use the alpha-numeric keys to select a sub-menu, or NEXT to advance to the next menu screen. ESC to return to the normal operating screen. Alarm Log The alarm log captures every event in chronological order, with the most recent event displayed first. 10,000 events can be stored, with the oldest events being automatically truncated, once the alarm log is full. Time/date stamp and event number are also displayed. PREV or NEXT to scroll. Hold button in for turbo-scroll. ESC to return to normal operating screen. MENU to return to main menu screen. 14 GG-6 CONFIG Menu The Configuration menu is password protected to prevent unauthorized personnel from making programming changes to the system. Enter the password (last 4 digits of CTI toll-free phone number) with the alphanumeric keys. Enter numbers1 through 6 to enter CONFIG submenu NOTE: From within the CONFIG menu screens you can navigate to other sensor channels by using the PREV or NEXT keys. Advance to the next or previous screen of that channel by using the up or down arrow keys. Pressing ESC from the Config Menu will display exit-options. 1) Configure Sensor Active state and Location: Allows for turning on or off a channel. For example, if a new sensor is added to the system, the Active status for that channel should be changed from NO to YES. Use the YES and NO keys to change. To enter or change the name of the sensor location, press ENTER to initiate cursor. Use PREV key to erase existing text. Use alphanumeric keys to enter label. Use MENU Key to change to lowercase letters. Use Symbol Key (1 key) to enter symbols. When finished, press ENTER to accept name. Range: Set zero and span values to match that of the sensor’s full-scale range. Press ENTER and use alphanumeric keys to change span and zero values. Down arrow key to advance to next screen. Unit/Gas: Use these fields to change the gas type and unit of measurement. Press ENTER and use the up and down arrow keys to change unit and gas values. Down arrow key to advance to next screen. Warning Setpoint: Use this field to change the default warning setpoint. Press ENTER and use alphanumeric keys to change set point value. Direction: Use this field to change the default direction setting. For example, oxygen level monitoring may require downscale alarming. Down arrow key to advance to next screen. Alarm1 Setpoint: Use this field to change the default alarm setpoint. Press ENTER and use alphanumeric keys to change set point value. Direction: Use this field to change the default direction setting. For example, oxygen level monitoring may require downscale alarming. Continue to Alarm2 screen and program set-point and direction. 15GG-6 To specify which sensor or group that will cause this action, press ENTER and use up or down arrow keys to select sensor or group. Press ENTER and use the up or down arrow key to choose the sensor channel or group number (names that were entered in steps 1, 2 and 4 will be displayed as each number is chosen). Press ENTER and use the up or down arrow key to choose the action condition. Press ENTER and use the up or down arrow key to select which relay will be activated for this action. Down arrow key to advance to next screen. PREV or NEXT keys to view or add another action. Time delays: Select relay on and off time delays for this action. Press ENTER and use alphanumeric keys. Default settings are 10 seconds to set and 2 seconds to reset the relays. Down arrow to advance to next screen. Press ENTER and use YES or NO keys to select whether or not to latch this relay. Setting this relay to latch (recommended for equipment shutdown) will require manual reset from the operator interface, only after the action has cleared. Selecting NO allows the relay to reset automatically after the action has cleared. Setting the relay to be silenceable (typically used for horn relay outputs) allows the relay to be reset by pressing SILENCE from the operator interface. ESC to return to CONFIG menu. Configure Sensor (cont.) STEL-TWA setpoints and time weighted averaging: Enabling this feature provides 15 minute short term exposure limit (STEL) and 8 hour time weighted average (TWA) using the following calculations: STEL = ∑Sample (1-15) / 15 min TWA = ∑Sample (1-480) / 480 min Although both values update every minute, the value may not change due to the sampling rate. ESC to return to CONFIG menu. 2) Configure Group To simplify the programming of alarm actions for several sensors that perform the same alarm action, combine these sensors into a group. Up to 30 groups can be created. Note: Group 0 is a permanent default group containing all sensors. Use YES or NO keys to include sensor in group. Press ENTER and use alphanumeric keys to enter group name. Use up or down arrow keys to select other channels to be included in this group. Once finished, use PREV or NEXT keys to view or add another group. ESC to return to CONFIG menu. 3) Configure Action An action specifies which sensor, or group of sensors activates which relay, and whether the event causing this action is a Fault, Warn, Alarm, STEL or TWA condition. To create an action, Press YES Key to enable action. Press ENTER and use alphanumeric keys to enter action name. 16 GG-6 4) Configure Relay The default setting for all relays is non-fail safe mode. Setting the relay to fail safe mode allows the relay to be energized during normal operation. Loss of power or an action event targeting this relay will cause the relay to change states. See Relay Wiring section for more details. Use YES or NO keys to set fail safe mode. Press ENTER and use alphanumeric keys to enter relay name. Assigning a relay name during the installation provides an at-a-glance relay assignment in the configuration menu, without the need for electrical drawings lookup. 5) Configure System The GG-6 is equipped to accommodate both local and remote mounted reset and silence switches to comply with regulatory codes. For information about remote mounted switches, contact CTI. Default settings for reset and silence are LOCAL. Press ENTER and use the up or down arrow keys to select LOCAL, REMOTE or BOTH. Use the up or down arrows to enter the number of Expansion Modules used for to the control panel. 6) Configure MODBUS The GG-6 is equipped to accommodate the GG-RD1 remote display module. The default settings shown will work with the defualt settings of the GG-RD1. Contact CTI for further help with MODBUS configurations Clock Set current time and date. Press ENTER and use alphanumeric keys to set time and date. Date is 24 hour military format. Contrast Adjust contrast to allow for best viewing of LCD. Press ENTER and use alphanumeric keys to set desired contrast. Relay Test The relay test menu allows the relay outputs to be tested individually for correct output functions. Press PREV or NEXT keys to select relay to be tested. Note relay name at bottom of screen. Press YES to Set the relay. The relay state will display “Set” and the relay will activate. Press NO to Clear the relay once the relay output function has been verified. The relay state will display “Clear” and the relay will de-activate. Press PREV or NEXT keys to advance to next relay, or ESC to return to main menu. About Current software version. This completes the configuration portion of the control panel. ESC back to Config main menu. Pressing ESC from the Config Menu will display important exit- options. Caution: Pressing ESC again will exit without saving changes. 17GG-6 Maintenance All gas detection systems should be calibrated with certified calibration gas once every six months. At this interval, all alarm functions and outputs should be tested, verified and documented. If sensor span or zero cannot be adjusted, the sensor may be approaching its end of life and must be replaced. Keep an operation log of all maintenance, calibrations and alarm events. To clean the control panel, use a mild cleaning solution and soft cloth. In the unlikely event that the fuse needs to be replaced, use a 3A, 250V, 5x20mm, slow-blow type fuse. The operator interface has a backup lithium coin battery to run the real-time clock and retain configuration memory while the system is powered down. A low battery is indicated by a battery symbol on the display. If a low battery is indicated, replace old battery with a Type CR2450 Li coin cell. 18 GG-6 Specifications (GG-6)Specifications (GG-XM) Input Power Requirements: 115 VAC, 3A 50/60 Hz (100-120 VAC) 230 VAC, 2A 50/60 Hz (200-240 VAC) *230 VAC selected by switch on side of power supply Output 24 VDC Power available for sensors and audio/visual devices: 4A @ 40°C (104°F). 2A @ 50°C (122°F). Dimensions: 15.8” high x 14” wide x 7” deep Weight: 14 lbs Enclosure: Fiberglass Reinforced Polyester NEMA 4X, IP 66, with neoprene gasket. Continuous stainless-steel hinge. Captive screws in lid. For non-classified areas. Temperature Range: 0°F to +122°F Humidity Range: 0-95% RH condensing (100% intermittent), with proper conduit seals. Sensor Inputs: (6) 4/20 mA, 350 Ohm input impedance Analog Outputs: (optional) (6) Linear 4/20 mA (max input impedance: 700 Ohms) Relay Outputs: (6) SPDT, Form C dry contacts 8 A @ 24 VDC or 10 A @ 240 VAC Terminal Block Plugs (Field Wiring): 26-12 AWG, torque 4 lbs-in. User Interface: LCD illuminated screen. Graphic display screen: 128 x 64 pixels. 8 lines x 22 characters. Sealed membrane switches. Certification: ETL Listed: Conforms to UL 61010-1 Certified to CSA C22.2 No. 61010-1 Input Power Requirements: 115 VAC, 3A 50/60 Hz (100-120 VAC) 230 VAC, 2A 50/60 Hz (200-240 VAC) *230 VAC selected by switch on side of power supply Output 24 VDC Power available for sensors and audio/visual devices: 4A @ 40°C (104°F). 2A @ 50°C (122°F). Dimensions: 15.8” high x 14” wide x 7” deep Weight: 14 lbs Enclosure: Fiberglass Reinforced Polyester NEMA 4X, IP 66, with neoprene gasket. Continuous stainless-steel hinge. Captive screws in lid. For non-classified areas. Temperature Range: 0°F to +122°F Humidity Range: 0-95% RH condensing (100% intermittent), with proper conduit seals. Sensor Inputs: (8) 4/20 mA, 350 Ohm input impedance Analog Outputs: (optional) (8) Linear 4/20 mA (max input impedance: 700 Ohms) Relay Outputs: (8) SPDT, Form C dry contacts 8 A @ 24 VDC or 10 A @ 240 VAC Terminal Block Plugs (Field Wiring): 26-12 AWG, torque 4 lbs-in. Certification: ETL Listed: Conforms to UL 61010-1 Certified to CSA C22.2 No. 61010-1 19GG-6 Limited Warranty & Limitation of Liability Calibration Technologies, Inc. (CTI) warrants this product to be free from defects in material and workmanship under normal use and service for a period of 2 years, beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer. CTI’s warranty obligation is limited, at CTI’s option, to refund of the purchase price, repair, or replacement of a defective product that is returned to a CTI authorized service center within the warranty period. In no event shall CTI’s liability hereunder exceed the purchase price actually paid by the buyer for the Product. This warranty does not include: a) routine replacement of parts due to the normal wear and tear of the product arising from use; b) any product which in CTI’s opinion, has been misused, altered, neglected or damaged by accident or abnormal conditions of operation, handling or use; c) any damage or defects attributable to repair of the product by any person other than an authorized dealer or contractor, or the installation of unapproved parts on the product The obligations set forth in this warranty are conditional on: a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable recommendations of CTI; b) the buyer promptly notifying CTI of any defect and, if required, promptly making the product available for correction. No goods shall be returned to CTI until receipt by the buyer of shipping instructions from CTI; and c) the right of CTI to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the product is within the warranty period. THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CTI SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY. ctiengineering.com | 866-394-5861 GG6-DOC2-1 20171228