Loading...
HomeMy WebLinkAboutSTRUCTURAL CALCS - 20-00273 - Madison High School Field House REVISIONS:  Added new WPS- 36.2 and WPS-39.4 CREATED BY: RRC APPROVED BY: RDA CREATED BY: RRC MANUFACTURING TOLERANCES & WELD STANDARDS MANUAL BEHLEN MFG. CO. BUILDING GROUP APPROVED BY: AB ISSUE DATE 5/2/83 REVISION DATE: 3/12/2020 PAGE: 1 - 1 -1 DISTRIBUTION A QUANTITY TECHNICAL DIRECTOR 1 DIRECTOR OF ENGINEERING BEHLEN BUILDINGS 1 AWS/CWI WELDING INSPECTOR 1 IAS SUBMITAL BOOK 1 DISTRIBUTION D MANUFACTURING DEPT 09, LINES 4, 5 WELDING 2 MANUFACTURING DEPT 09 LINE 3 2 MANUFACTURING DEPT 06 1 DISTRIBUTION E MANUFACTURING DEPT 09, LINE 3 WEST 3 DISTRIBUTION G MANUFACTURING DEPT 29 2 MANUFACTURING MANAGER IDP AND AGRICULTURE 1 ENGINEER IDP AND AGRICULTURE 2 INDEX WELDING PROCEDURES SPECIFICATIONS (WPS) PAGE CONTROL DATE DIST GAS METAL ARC WELDING (GAS SHIELDED CORED WIRE) WELDING SPECIFICATIONS BW -130 ......................................... 1 of3 .................. 11-10-08 ................. AE 2 of 3 ................. 11-10-08 ................. AE 3 of 3 ................. 11-10-08 ................. AE WPS-32.......................................................................................... 1 of 2 ................. 11-10-08 ................. AE 2 of 2 ................. 11-10-08 ................. AE WPS-33.......................................................................................... 1 of 2 ................. 11-10-08 ................. AE 2 of 2 ................. 11-10-08 ................. AE SUB-MERGED ARC WELDING (SAW) WELDING SPECIFICATIONS BW -120 ......................................... 1 of 3 ................. 11-10-08 ................. AE 2 of 3 ................. 11-10-08 ................. AE 3 of 3 ................. 11-10-08 ................. AE WPS-21............................................................................................1of2……………...5-28-13…………….AE 2 of 2 ................. .5-28-13 .................. AE WPS-22.......................................................................................... 1 of 2 ................. 11-10-08 ................. AE 2 of 2 ................. 11-10-08 ................. AE WPS-30.......................................................................................... 1 of 2 ................. 11-10-08 ................. AE 2 of 2 ................. 11-10-08 ................. AE WPS-31.......................................................................................... 1 of 2 ................. 11-10-08 ................. AE 2 of 2 ................. 11-10-08 ................. AE WPS-111........................................................................................ 1 of 2 ................. 4-13-16 ................... AE 2 of 2 ................. 4-13-16 ................... AE WPS-121.3..................................................................................... 1 of 2 ................. 11-10-08 ................. AE 2 of 2 ................. 11-10-08 ................. AE REVISIONS: Added WPS-36.2 and WPS-39.4 CREATED BY: RRC APPROVED BY: RDA CREATED BY: RRC MANUFACTURING TOLERANCES & WELD STANDARDS MANUAL BEHLEN MFG. CO. BUILDING GROUP APPROVED BY: AB ISSUE DATE 5/2/83 REVISION DATE: 3/12/2020 PAGE: 3 GAS METAL ARC WELDING (GMAW) PAGE CONTROL DATE DIST WELDING SPECIFICATIONS BW-100 ...................................................... 1 of 3 .................... 11-10-08 ..................... ADG 2 of 3 .................... 11-10-08 ..................... ADG 3 of 3 .................... 11-10-08 ..................... ADG WPS-36.2…………………………………………………………………...…….1 of 2………………2-24-2020……………..ADG 2 of 2………………2-24-2020……………..ADG WPS-36.3 .................................................................................................. 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-36.11 ................................................................................................ 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-37.3 .................................................................................................. 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-37.5 .................................................................................................. 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-37.11 ................................................................................................ 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-38.3 .................................................................................................. 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-38.5 .................................................................................................. 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-38.11 ................................................................................................ 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-39.2 .................................................................................................. 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-39.3 .................................................................................................. 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-39.4………………………………………………………………...……….1 of 2………………2-24-2020……………..ADG 2 of 2………………2/24/2020………...…...ADG WPS-39.5………………………………………………………………………....1 of 2 ................... 6-3-10 ......................... ADG 2 of 2 .................... 6-3-10 ......................... ADG WPS-39.6………………………………………………………….…….………..1 of 2 ................... 6-3-10 ......................... ADG 2 of 2 .................... 6-3-10 ......................... ADG WPS-39.7…………………………………………………………….….….….…1 of 2……….…..…5/10/11………………...ADG 2 of 2……………...5/10/11………………..ADG WPS-49 ..................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-50 ..................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-51A .................................................................................................. 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-52 ..................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-52A .................................................................................................. 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-53 ..................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-60 ..................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADEG 2 of 2 .................... 11-10-08 ..................... ADEG WPS-70 ..................................................................................................... 1 of 4 .................... 11-10-08 ..................... ADEG 2 of 4 .................... 11-10-08 ..................... ADEG 3 of 4 .................... 11-10-08 ..................... ADEG 4 of 4 .................... 11-10-08 ..................... ADEG WPS-80 ..................................................................................................... 1 of 5 .................... 11-10-08 ..................... ADG 2 of 5 .................... 11-10-08 ..................... ADG 3 of 5 .................... 11-10-08 ..................... ADG 4 of 5 .................... 11-10-08 ..................... ADG 5 of 5…….............11-10-08………………ADG REVISIONS: Added WPS-36.2 and WPS-39.4 CREATED BY: RRC APPROVED BY: RDA CREATED BY: RRC MANUFACTURING TOLERANCES & WELD STANDARDS MANUAL BEHLEN MFG. CO. BUILDING GROUP APPROVED BY: AB ISSUE DATE 5/2/83 REVISION DATE: 3/12/2020 PAGE: 3 PAGE CONTROL DATE DIST WPS-95 ..................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-100 ................................................................................................... 1 of 4 .................... 11-10-08 ..................... ADG 2 of 4 .................... 11-10-08 ..................... ADG 3 of 4 .................... 11-10-08 ..................... ADG 4 of 4 .................... 11-10-08 ..................... ADG WPS-101 ................................................................................................... 1 of 4 .................... 11-10-08 ..................... ADG 2 of 4 .................... 11-10-08 ..................... ADG 3 of 4 .................... 11-10-08 ..................... ADG 4 of 4 .................... 11-10-08 ..................... ADG WPS-102 ................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADGE 2 of 2 .................... 11-10-08 ..................... ADGE WPS-103 ................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-104 ................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-105 ................................................................................................... 1 of 5 .................... 11-10-08 ..................... ADG 2 of 5 .................... 11-10-08 ..................... ADG 3 of 5 .................... 11-10-08 ..................... ADG 4 of 5 .................... 11-10-08 ..................... ADG 5 of 5 .................... 11-10-08 ..................... ADG WPS-106 ................................................................................................... 1 of 5 .................... 9-21-16 ....................... ADG 2 of 5 .................... 9-21-16 ....................... ADG 3 of 5 .................... 9-21-16 ....................... ADG 4 of 5 .................... 9-21-16 ....................... ADG 5 of 5 .................... 9-21-16 ....................... ADG WPS-107 ................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-108 ................................................................................................... 1 of 2 .................... 11-10-08 ..................... ADG 2 of 2 .................... 11-10-08 ..................... ADG WPS-109………………………………………………………………….……...1 of 2…………….....7-29-09……………....G 2 of 2….……….…..7-29-09…………........G WPS-110…………………………………………………………...………….…1 of 2………….....…7-29-09…....…….…...G 2 of 2……….……...7-29-09…….….......…G WPS-112………………………………………………………………………....1 of 2………........…7-29-09……….......….G 2 of 2……….……...7-29-09….......…...…..G WPS-117…………………………………………………………………………1 of 2…………….…7/16/18………….…....G 2 of 2……………....7/16/18………….…….G Revisions:  Added CSA Standards Created: R. Pfeiffer Approved: RDA Date:11-10-08 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Page 1 of 3 Behlen Mfg. Co. Welding Specification Flux / Metal Cored (FCAW / MCAW) Volume: BW -130 Date: 2/4/05 Approved by: Rick Pfeiffer Scope This specification covers the welding and related operations for structures fabricated in accordance with the latest edition and amendments to the A.W. S. Welding codes D1.1 as well as the AISC Manual for Steel Construction / CSA Standard S16-01 Welding Process Welding shall be done by the Flux / Metal Cored FCAW / MCAW Arc Welding using Gas Shielded Cored Wire with either automatic or semi-automatic equipment specifically designed for this process. Base Metal The base material shall conform to the following specifications or their equivalent and steel groups 1,2,3 as per table 11.1 or table 12.1 of CSA standard W59: ASTM 1011 Grade 55 HSLA ASTM A607, Grade 50, 55, & HSLA ASTM A53, Grade B ASTM A653, Grade 50 SS ASTM A572, Grade 50, 55, & HSLA ASTM A529, Grade 50 & 55 ASTM A500, Grade C (both rectangular and round) SS Tube Base Metal Thickness This specification covers the welding of all base metal thickness shown on the Welding Procedure Data Sheet (W PDS) for the Flux / Metal Cored FCAW / MCAW Arc Welding using Gas Shield Cored Wire. Consumables Specifications The electrodes and shielding gases used shall conform to the requirements of AWS A5.18, Specification for Carbon Steel Electrodes for Metal Cored Arc Welding, Classification E7OC-6M / E491C-6M-H8 as per CSA W48 and shall be certified by CWB. Storage Consumables shall be stored in suitable conditions that will keep them dry and free from surface rust or foreign material. Shielding Gases A gas or gas mixture for arc shielding shall be of a welding grade having a dew point of –40 degrees F or lower. The actual shielding gas mixture used is noted on the Welding Procedure Data Sheet. Position The welding shall be done in the position indicated in the Welding Procedure Specifications. CWB ENGINEER Revisions:  Added CSA Standards Created: R. Pfeiffer Approved: RDA Date:11-10-08 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Page 2 of 3 Behlen Mfg. Co. Welding Specification Flux / Metal Cored (FCAW / MCAW) Volume: BW -130 Date: 2/4/05 Approved by: Rick Pfeiffer Preparation Edges and surfaces of parts to be welded may be prepared by shearing, flame cutting, plasma -arc cutting, machining or air carbon arc gouging. These edges and surfaces shall be smooth, uniform, and free of fins, tears, cracks and other defects that would adversely affect the quality or strength of the finished weld. Surfaces to be welded shall be free, within two inches of any weld location, from loose or thick scale, (except for tightly adhering small islands), slag, rust, paint, grease, moisture, and other foreign material that would prevent proper welding or producing objectionable fumes. Run-off Plates and Backing Extension plates, run-off tabs and backings shall be made of the same material as the base metals listed in this specification (except for copper backing bars) shall be used where indicated on the attached Weld Data Sheets. When instructed by the engineer drawings, the backing bars shall be removed. Preheat Prior to tacking or welding the base metal shall be preheated and the heat maintained during welding in accordance with Table 1. When the base metal temperature is below 32 degrees F the base metal shall be preheated to a minimum of 70 degrees F and the minimum interpass temp shall be maintained during welding. Preheating may be accomplished by means of flame torches or by electrical or induction heaters. Preheat shall consist of heating a band of the base metal equal to the thickness of the base metal but not less that 3 inches on either side of the joint and in advance of the welding to the desired temperature and maintaining this temperature during welding. Table 1 Minimum Preheat and Interpass Temperatures (Thickest Plate at Weld Joint) Base Metal Designation up to over ¾” over 1 ½” over 2 ½” See page 1 of 3 ¾” to 1 ½” 2 ½” 32 deg F 50 deg. F 150 deg. F 225 deg. F AWS D1.1 Table 3.2; CSA W59 Table 5.3 The above temps are minimum preheat and interpass temps per AWS D1.1 Table 3.2. Refer to CSA W59 Table 5.3 for preheat and interpass temps. Welding Procedure The welding current or wire feed speed, arc voltage, gas flow, mode of metal transfer and speed of travel shall be with in the parameters of the Welding Procedure Data Sheet (WPDS). Revisions:  Addded CSA Standards Created: R. Pfeiffer Approved: RDA Date:11-10-08 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Page 3 of 3 Behlen Mfg. Co. Welding Specification Flux / Metal Cored (FCAW / MCAW) Volume: BW -130 Date: 2/4/05 Approved by: Rick Pfeiffer AWS 5.12.1 Flux / Metal Cored Arc Welding with gas shielding shall be done in draft or wind condition of less than 5 mph. If ambient draft or wind conditions exceed 5 mph a shelter or barrier may be used to protect the arc. The shelter or barrier shall be of a material and shape appropriate to reduce the wind velocity in the vicinity of the weld to a maximum of 5 mph. Electrical Characteristics The current used for welding shall be Direct Current, Electrode Positive, (DCEP) as noted on the Welding Procedure Specifications. Workmanship All welding and related operations shall be performed in accordance with good shop pract ice and within the recommendations and limitations outlined in AWS D1.1 and D1.3 specifications / CSA W59. Cleaning of Completed Welds Slag shall be removed from all completed welds. The weld and adjacent base metal shall be cleaned by brushing or other suitable means. Tightly adherent spatter remaining after the cleaning operation is acceptable unless its removal is required for the purpose of Nondestructive Testing (NDT). In Process Cleaning Before welding over previously deposited metal, all slag shall be removed and the weld and adjacent base metal shall be brushed clean. This requirement shall apply not only to successive layers but also to successive beads and to the crater area when welding is resumed after any interruption. It shall not, howeve r, restrict the welding of plug and slot welds. Defects Cracks and porosity appearing on the surface of any weld bead shall be removed by gouging or grinding and rewelded prior to depositing the next layer of weld material. Peening Peening shall only be used when approved by the Welding or Design Engineer. Peening may only be used to relieve stresses or control distortions and may only be used on intermediate layers. No peening shall be done on the root surface layers. Treatment of Underside of Groove When back-gouging is required on the underside of a full penetration weld joint the root of the joint shall be ground or air carbon arc gouged to produce a groove contour substantially conforming to a pre -qualified single U-joint and it’s depth shall be to sound metal to ensure complete penetration into the previously deposited weld metal. Welding Procedure Specification The attached Welding Procedure Specifications forms are a part of this specification \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION QUALIFIED BY TESTING WPDS No. WPS-32 Page 1 of 2 WPS. No. BW -130 By: Rick Pfeiffer Date: 8/9/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 1 Welding Process(es): MCAW Type: Manual Machine Semi-Auto  Automatic Supporting PQR No(s). P69SH37 Prequalified: Yes No JOINTS Type Butt Joint Single Double Weld Backing Y Backing Material Copper Root Opening 1/8” Root Face Dimension T Groove Angle 0 Radius (J-U) None Back Gouging None Method NA R = 1/8” T = 1/8” – 5/16” BASE METALS Specification, Type or Grade See BW -130 Thickness: 1/8”-5/16” Groove ¼”-5/16” Fillet NA in. Pipe Dia. NA in. POSITION Groove 1G Fillet NA Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular  Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class E70C-6M CSA W48 E491C-6M-H8 SHIELDING Flux NA Electrode-flux Class NA Gas C-10 Composition 90 % Argon 10% CO2 Flow Rate 22.5 – 67.5 cfh Gas Cup Size 7/8” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. 7/8” Peening None Interpass Clean Chip and Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -130 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 32 page 2 of 2 R = 1/8” T = 1/8” – 5/16” “T” A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1/8”-5/16” 0 1/8” 1 1 1 1/16” 378-462 30.5-35 10-16.9 7/8” NOTES: On the Basis of PROCEDURE QUALIFICATION Based on P69SH37 CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION QUALIFIED BY TESTING WPDS No. WPS-33 Page 1 of 2 WPS. No. BW -130 By: Rick Pfeiffer Date: 8/9/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 1 Welding Process(es): MCAW Type: Manual Machine Semi-Auto  Automatic Supporting PQR No(s). P69SH36 Prequalified: Yes No JOINTS Type Butt Joint Single Double Weld Backing Y Backing Material Copper Root Opening 1/16” Root Face Dimension 0 Groove Angle 45 deg. Radius (J-U) NA Back Gouging NA Method NA A = 45 Deg. T = 3/16”-1 ¼” R = 1/16” BASE METALS Specification, Type or Grade See BW -130 Thickness: 3/16”-1 ¼” Groove 3/8”-3/4” Fillet NA in. Pipe Dia. NA in. POSITION Groove 1G Fillet NA Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class E70C-6M CSA W48 E491C-6M-H8 SHIELDING Flux NA Electrode-flux Class NA Gas C-10 Composition 90% Argon 10% CO2 Flow Rate 36-67 cfh Gas Cup Size 7/8” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Multi pass Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. 3/4” Peening NA Interpass Clean Chip and Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -130 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 33 page 2 of 2 A = 45 Deg. T = 3/16”-1 ¼” R = 1/16” “T” A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN Ipm. 3/8”-3/4” 45 1/16” 1 1 1 1/16” 380.7- 465.3 30.7-35.3 8.77-14.5 3/4” 2 2 1/16” 394.2- 481.8 30.7-35.3 9.8-16.4 3/4” 3-Finish 3-Finish 1/16” 340.2- 415.8 30.7-35.3 6.9-11.5 3/4” NOTES: On the Basis of PROCEDURE QUALIFICATION Based on P69SH36 CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 1 Revisions:  Added CSA Standards Created: R. Pfeiffer Approved: RDA Date:11-10-08 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Page 1 of 3 Behlen Mfg. Co. Welding Specification Sub-Merged Arc Welding Volume: BW -120 Date: 2/4/05 Approved by: Rick Pfeiffer Scope  This specification covers the welding and related operations for structures fabricated in accordance with the latest edition and amendments to the A.W. S. Welding codes D1.1 and D1.3 CSA standards W47, and W59 as well as the AISC Manual for Steel Construction / CSA Standard S16-01. Welding Process The welding shall be done by the Submerged Arc process using automatic equipm ent specifically designed for this process. Base Metal  The base material shall conform to the following specifications or their equivalent and steel groups 1, 2, 3 as per table 11.1 or table 1.2 of CSA standards W59: ASTM 1011 GR55 HSLA ASTM A53, Grade B ASTM A572, Grade 50, 55, & HSLA ASTM A529, Grade 50 and 55 ASTM A653, Grade 50 SS ASTM A607, Grade 50, 55, and HSLA ASTM A500, Grade C (Both rectangular and round) SS Tube Base Metal Thickness  This specification covers the welding of all base metal thickness shown on the Welding Procedure Specifications referencing to this specification. The AWS D1.1 CSA W59 can cover material thickness from 1/8" to unlimited. The AWS D1.3 can cover thickness from 3/16" in nominal thickness or less and 1/8” or less per CSA W59. Consumables Specifications  The electrodes and shielding gases used shall conform to the requirements of AWS code A5.17, / CSA W48 Specification for Bare Mild Steel Electrodes and Fluxes for Submerged Arc Welding, Classification F7A2-EM12K or F7A2-EM13K / F49A2 – EM13K. Storage Consumables shall be stored in suitable conditions that will keep them dry and free from surface rust or foreign material. Fluxes shall be stored in their original packaging in a clean dry area. Open bags exposed to moisture shall be dried according to the manufacturer's recommendations. Position The welding shall be done in the position indicated in the Welding Procedure Specifications. CWB ENGINEER Revisions:  Added for CSA Standards Created: R. Pfeiffer Approved: RDA Date:11-10-08 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Page 2 of 3 Behlen Mfg. Co. Welding Specification Sub-Merged Arc Welding Volume: BW -120 Date: 2/4/05 Approved by: Rick Pfeiffer Preparation Edges and surfaces of parts to be welded may be prepared by shearing, flame cutting, plasma -arc cutting, machining or air carbon arc gouging. These edges and surfaces shall be smooth, uniform, and free of fins, tears, cracks and other defects that would adversely affect the quality or strength of the finished weld. Surfaces to be welded shall be free, within two inches of any weld location, from loose or thick scale, (exc ept for tightly adhering small islands), slag, rust, paint, grease, moisture, and other foreign material that would prevent proper welding or producing objectionable fumes. Run-off Plates and Backing Extension plates, run-off tabs and backings shall be made of the same material as the base metals listed in this specification (except for copper backing bars and ASTM A653 Grade 50 Steel.) and shall be used where indicated on the attached Weld Data Sheets. When instructed by the engineer drawings, the backi ng bars shall be removed. Preheat Prior to tacking or welding the base metal shall be preheated and the heat maintained during welding in accordance with Table 1. When the base metal temperature is below 32 degrees F the base metal shall be preheated to a minimum of 70 degrees F and the minimum interpass temp shall be maintained during welding Preheating may be accomplished by means of flame torches or by electrical or induction heaters. Preheat shall consist of heating a band of the base metal equal to the thickness of the base metal but not less that 3 inches on either side of the joint and in advance of the welding to the desired temperature and maintaining this temperature during welding. Table 1 Minimum Preheat and Interpass Temperatures (Thickest Plate at Weld Joint) Base Metal Designation up to over ¾” over 1 ½” over 2 ½” See page 1 of 3 ¾” to 1 ½” 2 ½” NONE 50 deg. F 150 deg. F 225 deg. F Reference: AW5 Table 3.2; CSA W59 Table 5.3  The above temps are minimum preheat and interpass temps per AWS D1.1 Table 3.2. Refer to CSA W59 Table 5.3 for preheat and interpass temps.  Welding Procedure The welding current or wire feed speed, arc voltage, gas flow, mode of metal transfer and speed of travel shall be with in the parameters of the Weld procedure Specification (WPS) in this section. Revisions:  Added for CSA Standards Created: R. Pfeiffer Approved: RDA Date:11-10-08 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Page 3 of 3 Behlen Mfg. Co. Welding Specification Sub-Merged Arc Welding Volume: BW -120 Date: 2/4/05 Approved by: Rick Pfeiffer Electrical Characteristics The current used for welding shall be Direct Curr ent, Electrode Positive, (DCEP) as noted on the Welding Procedure Specifications Workmanship All welding and related operations shall be performed in accordance with good shop practice and within the recommendations and limitations outlined in AWS D1.1 and D1.3 specifications / CSA W59.  Cleaning of Completed Welds Slag shall be removed from all completed welds, and the weld and adjacent base metal shall be cleaned by brushing or other suitable means. Tightly adherent spatter remaining after the cleani ng operation is acceptable unless its removal is required for the purpose of Nondestructive Testing (NDT). In Process Cleaning Before welding over previously deposited metal, all slag shall be removed and the weld and adjacent base metal shall be brushed clean. This requirement shall apply not only to successive layers but also to successive beads and to the crater area when welding is resumed after any interruption. It shall not, however, restrict the welding of plug and slot welds. Defects Cracks and porosity appearing on the surface of any weld bead shall be removed by gouging or grinding and rewelded prior to depositing the next layer of weld material. Peening Peening shall only be used when approved by the Welding or Design Engineer. Peening may only be used to relieve stresses or control distortions and may only be used on intermediate layers. No peening shall be done on the root surface layers. Treatment of Underside of Groove When back-gouging is required on the underside of a full penetration weld joint the root of the joint shall be ground or air carbon arc gouged to produce a groove contour substantially conforming to a pre -qualified single U-joint and it’s depth shall be to sound metal to ensure complete penetration into the previously deposited weld metal. Welding Procedure Specification The attached Welding Procedure Specifications forms are part of this specification. \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 21 Page 1 of 2 WPS. No. B-120 By: Rick Pfeiffer Date: 5/28/13 Authorized By: Rick Pfeiffer Date: Revision: 0 Welding Process(es): SAW Type: Manual Machine Semi-Auto  Automatic CSA B-U2a-S AWS B-U2-S Prequalified:  Yes No JOINTS Type Single V Single Double Weld Backing Yes Backing Material Steel Root Opening 5/8” Root Face Dimension NA Groove Angle 20 degrees Radius (J-U) NA Back Gouging None Method NA A=20 degrees R=5/8” A R BASE METALS Specification, Type or Grade see See BW -120 Groove Unlimited Fillet NA in. Pipe Dia. NA in. POSITION Groove 1G Fillet NA Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. EM12K AWS Class A5.17 CSA W48 EM12K SHIELDING Flux F7A2 Electrode-flux Class F7A2-EM12K Gas NA CSA: F49A3EM12K Composition NA Flow Rate NA Gas Cup Size NA TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Multi-pass Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. 1” Peening None Interpass Clean Chip and brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -120 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 21 page 2 of 2 A R “T” A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN Unlimited 20 5/8” 1 All All 1/8” 517.5- 632.5 32-36 1” 49.5- 60.5 NOTES: To meet CAS W -59 two passes are required in the root. CWB ENGINEER Approved Rick Pfeiffer Date 5/28/13 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 22 Page 1 of 2 WPS. No. BW -120 By: Rick Pfeiffer Date: 7/1/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 2 Welding Process(es): SAW Type: Manual Machine Semi-Auto  Automatic Supporting PQR No(s). None Prequalified: Yes No JOINTS Type T-Joint Single Double Weld Backing No Backing Material None Root Opening NA Root Face Dimension NA Groove Angle NA Radius (J-U) NA Back Gouging NA Method None A = 1/4" – 5/16” BASE METALS Specification, Type or Grade see BW -120 Groove NA Fillet ¼”-5/16” in. Pipe Dia. None in. POSITION Groove NA Fillet 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A 5.17 AWS Class EM13K CSA W48 EM13K SHIELDING Flux F7A2 / CSA W48 F49A2 Electrode-flux Class F7A2-EM13K Gas None CSA: F49A2-EM13K Composition NA Flow Rate NA Gas Cup Size NA TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle 40 Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -120 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 22 page 2 of 2 A = 1/4" – 5/16” “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1/4”- 5/16” 0 1 1 1 5/32” 517.5- 632.5 28-32 13.6-18.4 3/4” NOTES: Was F7AO-EM13K CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 2 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION QUALIFIED BY TESTING WPDS No. WPS- 30 Page 1 of 2 WPS. No. BW -120 By: Rick Pfeiffer Date: 2-01-07 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 1 Welding Process(es): SAW Type: Manual Machine Semi-Auto  Automatic Supporting PQR No(s). P69SH44 Prequalified: Yes No JOINTS Type Square Groove Single Double Weld Backing Y Backing Material Copper Root Opening 0-1/4” Root Face Dimension 1/8”-5/8” Groove Angle 0 Radius (J-U) None Back Gouging None Method NA T = 1/8” - 5/8” R = 0 – 1/4” BASE METALS Specification, Type or Grade See BW -120 Thickness: Groove 1/8”-5/8” Fillet NA in. Pipe Dia. NA in. POSITION Groove 1G Fillet NA Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. EM12K AWS Class A5.17 CSA W48 EM12K SHIELDING Flux F7A2 / CSA F49A3 Electrode-flux Class F7A2-EM12K Gas NA CSA: F49A3 – EM12K Composition NA Flow Rate NA Gas Cup Size NA TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Pass Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. 1” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -120 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 30 page 2 of 2 T = 1/8” - 5/8” R = 0 – 1/4” “T” A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1/8”- 5/16” 0 0-1/4” 1 1 1 1/8” 517.5- 632.5 32-36 19.55- 26.45 1” 49.5- 60.5 3/8”-5/8” 1 1-2 1-2 1/8” 517.5- 632.5 32-36 19.55- 26.45 1” 49.5- 60.5 NOTES: Copper bar groove is 0.020 deep and has a 2” radius. On the Basis of PROCEDURE QUALIFICATION Based on P69SH44 CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION QUALIFIED BY TESTING WPDS No. WPS- 31 Page 1 of 2 WPS. No. BW -120 By: Rick Pfeiffer Date: 2-01-07 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 2 Welding Process(es): SAW Type: Manual Machine Semi-Auto  Automatic Supporting PQR No(s). P69SH43 Prequalified: Yes No JOINTS Type Square Groove Single Double Weld Backing Y Backing Material Copper Root Opening 0-1/4” Root Face Dimension 1/8”-3/8” Groove Angle 0 Radius (J-U) None Back Gouging None Method NA T = 1/8” - 3/8” R = 0 – 1/4” BASE METALS Specification, Type and Grade See BW -120 Thickness: Groove 1/8”-3/8” Fillet NA in. Pipe Dia. NA in. POSITION Groove 1G Fillet NA Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. EM12K AWS Class A5.17 CSA W48 EM12K SHIELDING Flux F7A2 Electrode-flux Class F7A2-EM12K Gas NA CSA: F49A3-EM12K Composition NA Flow Rate NA Gas Cup Size NA TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Pass Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. 1” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -120 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 31 page 2 of 2 T = 1/8” - 3/8” R = 0 – 1/4” “T” A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1/8”-1/4” 0 0-1/4” 1 1 1 1/8” 450-550 30-34 23.31- 31.53 1” 45-55 NOTES: Copper bar groove is 0.020 deep and has a 2” radius. On the Basis of PROCEDURE QUALIFICATION Based on P69SH44 CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 2 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 111 Page 1 of 2 WPS. No. 111 By: Rick Pfeiffer Date: 2/18/05 Authorized By: Rick Pfeiffer Date: 4/13/16 Revision: 5 Welding Process(es): SAW Type: Manual Machine Semi-Auto  Automatic Supporting PQR No(s). Prequalified Prequalified: Yes No JOINTS Type T-Joint Single Double Weld Backing NA Backing Material NA Root Opening NA Root Face Dimension NA Groove Angle NA Radius (J-U) NA Back Gouging None Method NA A = 1/8" - 5/16" T = Web Thickness BASE METALS Specification, Type or Grade See BW -120 Thickness: Groove NA Fillet 1/8"-5/16" in. Pipe Dia. NA in. POSITION Groove NA Fillet 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current:  AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A 5.17 AWS Class EM12K CSA W48 EM12K SHIELDING Flux F7A2 / F49A3 Flux Electrode Class F7A2-EM12K Gas NA CSA: F49A3-EM12K Composition NA Flow Rate NA Gas Cup Size NA TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Parallel Electrodes Electrode Spacing – Longitudinal .375 Lateral .136 +/- .125 Angle 20 deg. Contact Tube to Work Dis. 3/4" Peening none Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW - 120 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 111 page 2 of 2 A = 1/8" - 5/16" T = Web Thickness “T” A Progra m Number Current Balance Wire Dia. VOLTS Speed IN/MIN W.F.S 10 ga. 1/8" 1 DC/CV NA 2x1/16" 25.5-29.5 64.5-88.5 211-258 8 ga 1/8" 2 DC/CV NA 2x1/16" 26.5-30.5 59.5-80.5 220-269 3/16" 3/16" 3 DC/CV NA 2x1/16" 27-31 59.5-80.5 230-280 4 ga./1/4” 3/16" 4 DC/CV NA 2x1/16" 28-32 55.25-74.75 239-291 3/16”/1/4”/4 ga. 3/16" 5 AC 50% 2x1/16" 31-35 45.8-61.8 225-275 5/16"> 1/4" 6 DC/CV NA 2x1/16" 29-33 36.5-49.5 255-311 5/16"> 5/16" 7 AC 35% 2x1/16" 30-34 29.5-39.6 243-297 8/10 ga. 1/8” 8 AC 50% 2X1/16” 30-34 72.5-98 239-292 NOTES: Amperage is maximum 1200A (multiple electrodes) CWB ENGINEER Approved Rick Pfeiffer Date 4/13/16 REV. NO. 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-121.3 Page 1 of 2 WPS No. BW -120 By: Matt Forney Date: 9/15/97 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision ____4____ Welding Process(es): SAW/GMAW Type:  Manual  Machine  Semi-Auto  Automatic Ref Code: CSA W47.1, W59, AWS D1.1 Prequalified: Yes No JOINTS BLlaS/BU7GF Type: Square Groove weld/Butt joint Single Double Weld  Backing: N Backing Material _____________ Root Opening 0 Root Face Dimension T = 5/8” max Groove Angle 0/20 Radius (J-U) -/ ¼ Back Gouging Y Method Carbon Arc/Grind BASE METALS Specification, Type or Grade See BW -120 Thickness Groove .2242 - .375 in. Fillet __________ in. Diameter _________ in. POSITION Groove 1G Fillet _________ Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size __________ Type ____________________ FILLER METALS Spec. A 5.17 / A5.18 Class ER70S-6 CSA W 48 EM12K / ER49S-6 B-G 49A 3C G6 SHIELDING Flux F7A2 Electrode-flux Class F7A2-EM12K F49A3-EM12K Gas -/ C8 Composition 92% Argon/ 8% CO2 Flow Rate 28-52 CFH Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Both Number of Electrodes 1 Electrode Spacing – Longitudinal _____ Lateral _____ Angle _____ Contact lube to Work Dis. ¾” Peening N/A Interpass Clean Chip & Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required N Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY WELD PROCEDURE SPEC. WPS 121.3 Page 2 of 2 “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S in./min. 4 ga. 0 1 1 1 1/8 420 29 21 3/4 50 0 2 1 1 .045 250 26 18 3/4 1/4” 0 1 1 1 1/8 440 30 21 3/4 65 0 2 1 1 .045 250 26 17 3/4 5/16 0 1 1 1 1/8 440 30 21 3/4 65 0 2 1 1 .045 250 26 18 3/4 2 2 2 .045 250 26 16 3/4 .375 0 1 1 1 1/8 440 30 21 3/4 65 0 2 1 1 .045 250 26 18 3/4 2 2 2 .045 250 26 14 3/4 NOTES: Side 2 is GMAW, Group AWS or ER70S-6. Reference “WPS 100” for further information. CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 Revisions:  Added A36 Created: R. Pfeiffer Approved: RDA Date: 11-10-08 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Page 1 of 3 Behlen Mfg. Co. Welding Specification Gas Metal Arc Welding Volume: BW -100 Date: 2/4/05 Approved by: Rick Pfeiffer Scope This specification covers the welding and related operations for structures fabricated in accordance with the latest edition and amendments to the A.W.S. Welding codes D1.1 and D1.3 / CSA standards W47.1 and W59, as well as the AISC Manual for Steel Construction. Welding Process The welding shall be done by the Gas Metal Arc Welding process using either automatic or semi -automatic equipment specifically designed for this process. Base Metal The base material shall conform to the following specifi cations or their equivalent and steel groups 1, 2, 3 as per Table 11.1 or Table 12.1 of CSA Standard W59: ASTM 1011 Grade 55 HSLA ASTM A53, Grade B ASTM A36 ∆ ASTM A572, Grade 50, 55, & HSLA ASTM A529, Grade 50 & 55 ASTM A653, Grade 50 SS ASTM A607, Grade 50, 55, & HSLA ASTM A500, Grade C (both rectangular and round) SS Tube Base Metal Thickness This specification covers the welding of all base metal thic kness shown on the Welding Procedure Specifications referencing to this specification. The AWS D1.1 / CSA W59 can cover material thickness from 1/8" to unlimited. The AWS D1.3 can cover thickness from 3/16" in nominal thickness or less and 1/8” or less per CSA W59. Consumables Specifications The electrodes and shielding gases used shall conform to the requirements of AWS code A5.18, CSA W48 Specification for Carbon Steel Filler Metals for Gas Shielded Arc Welding, Classification ER70S-6/ER49S- 6/B-G49A 3 CG6.  Storage Consumables shall be stored in suitable conditions that will keep them dry and free from surface rust or foreign material. Shielding Gases A gas or gas mixture for arc shielding shall be of a welding grade having a dew point of –40 degrees F or lower. The actual shielding gas mixture used is noted on the Welding Procedure Specifications. Position The welding shall be done in the position indicated in the Welding Procedure Specifications. CWB ENGINEER Revisions:  Added CSA Standards Created: R. Pfeiffer Approved: RDA Date: 11-10-08 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Page 2 of 3 Behlen Mfg. Co. Welding Specification Gas Metal Arc Welding Volume: BW -100 Date: 2/4/05 Approved by: Rick Pfeiffer Preparation Edges and surfaces of parts to be welded may be prepared by shearing, flame cutting, plasma -arc cutting, machining or air carbon arc gouging. These edges and surfaces shall be smooth, uniform, and free of fins, tears, cracks and other defects that would adversely affect the quality or strength of the finished weld. Surfaces to be welded shall be free, within two inches of any weld location, from loose or thick scale, (except for tightly adhering small islands), slag, rust, paint, grease, moisture, and other foreign material that would prevent proper welding or producing objectionable fumes. Run-off Plates and Backing Extension plates, run-off tabs and backings shall be made of the same material as the base metals listed in this specification (except for copper backing bars and ASTM A653 Grade 50 Steel.) and shall be used where indicated on the attached Weld Data Sheets. When instructed by the engineer dra wings, the backing bars shall be removed. Preheat Prior to tacking or welding the base metal shall be preheated and the heat maintained during welding in accordance with Table 1. When the base metal temperature is below 32 degrees F the base metal shall be preheated to a minimum of 70 degrees F and the minimum interpass temp shall be maintained during welding. Preheating may be accomplished by means of flame torches or by electrical or induction heaters. Preheat shall consist of heating a band of the base metal equal to the thickness of the base metal but not less that 3 inches on either side of the joint and in advance of the welding to the desired temperature and maintaining this temperature during welding. Table 1 Minimum Preheat and Interpass Temperatures (Thickest Plate at Weld Joint) Base Metal Designation up to over ¾” over 1 ½” over 2 ½” See page 1 of 3  ¾” to 1 ½” 2 ½” 32 deg F 50 deg. F 150 deg. F 225 deg. F AWS D1.1 Table 3.2; CSA W59 Table 5.3  The above temps are minimum preheat and interpass temps per AWS D1.1 Table 3.2. Refer to CSA Table 5.3 for preheat and interpass temps.  Welding Procedure The welding current or wire feed speed, arc voltage, gas flow, mode of metal transfer and speed of travel shall be with in the parameters of the Welding Procedure Specification (WPS) in this section. Revisions:  Added CSA Standards Created: R. Pfeiffer Approved: RDA Date: 11-10-08 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Page 3 of 3 Behlen Mfg. Co. Welding Specification Gas Metal Arc Welding Volume: BW -100 Date: 2/4/05 Approved by: Rick Pfeiffer AWS 5.12.1 Gas Metal Arc Welding with gas shielding shall be done in draft or wind condition of less than 5 mph. If ambient draft or wind conditions exceed 5 mph a shelter or barrier may be used to protect the arc. The shelter or barrier shall be of a material and shape appropriate to reduce the wind velocity in the vicinity of the weld to a maximum of 5 mph. Electrical Characteristics The current used for welding shall be Direct Current, Electrode Positive, (DCEP) as noted on the Welding Procedure Specifications. Workmanship  All welding and related operations shall be performed in accordance with good shop practice and within the recommendations and limitations outlined in AWS D1.1, D1.3, and W59 specifications. Cleaning of Completed Welds Slag shall be removed from all completed welds, and the weld and adjacent base metal shall be cleaned by brushing or other suitable means. Tightly adherent spatter remaining after the cleaning operation is acceptable unless its removal is required for the purpose of Nondestructive Testing (NDT). In Process Cleaning Before welding over previously deposited metal, all slag shall be removed and the weld and adjacent base metal shall be brushed clean. This requirement shall apply not only to successive layers but also to successive beads and to the crater area when welding is resumed after any interruption. It shall not, however, restrict the welding of plug and slot welds. Defects Cracks and porosity appearing on the surface of any weld bead shall be removed by gouging or grinding and rewelded prior to depositing the next la yer of weld material. Peening Peening shall only be used when approved by the Welding or Design Engineer. Peening may only be used to relieve stresses or control distortions and may only be used on intermediate layers. No peening shall be done on the root surface layers. Treatment of Underside of Groove When back-gouging is required on the underside of a full penetration weld joint the root of the joint shall be ground or air carbon arc gouged to produce a groove contour substantially conforming to a pre-qualified single U-joint and it’s depth shall be to sound metal to ensure complete penetration into the previously deposited weld metal. Welding Procedure Specification The attached Welding Procedure Specifications forms are a part of this specification. \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 36.2 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 2/24/20 Authorized By: Rick Pfeiffer Date: Revision: _______ Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic AWS D1.3 2018 figure 5.2C, CSA W47.1:19 FW -3 Prequalified: Yes No JOINTS Type Fillet sheet to sheet Single Double Weld Backing N Backing Material None Root Opening None Root Face Dimension NA Groove Angle None Radius (J-U) None Back Gouging None Method NA T1 16-10 Ga. T2 16-10 Ga. S = Lesser of T1 or T2 S BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove NA Fillet 16-10 Ga. in. Pipe Dia. NA in. Coating Sheet Steel Uncoated POSITION Groove NA Fillet 1F, 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon 8%Co2 Flow Rate 36-50 cfh Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Behlen Mfg. Co. Weld Procedure Spec. WPS- 36.2 page 2 of 2 T1 16-10 Ga. T2 16-10 Ga. S = Lesser of T1 or T2 S “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 14 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 13 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 12 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 10 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 2/24/20 REV. NO. \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 36.3 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 11/4/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 2 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic Prequalified Per AWS D1.3 section 3.4 / W59 Refers to AWS D1.3 Prequalified: Yes No JOINTS Type Flare Bevel Single Double Weld Backing N Backing Material None Root Opening None Root Face Dimension NA Groove Angle None Radius (J-U) None Back Gouging None Method NA T1 16-12 Ga. T2 16-12 Ga. W = 1.5 T E = 1.5 T BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 16-10ga. Pipe Dia. NA. Coating Bare POSITION Groove 1G Fillet Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon/8% CO2 Flow Rate 36-50 CFH Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 36.3 page 2 of 2 T1 16-12 Ga. T2 16-12 Ga. W = 1.5 T E = 1.5 T “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 14 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 13 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 12 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 10 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 2 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 36.11 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 11/4/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 3 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic Prequalified Per AWS D1.3 section 3.4 / W59 Refers to AWS D1.3 Prequalified: Yes No JOINTS Type Flare V Single Double Weld Backing N Backing Material None Root Opening None Root Face Dimension NA Groove Angle None Radius (J-U) None Back Gouging None Method NA R = 0 Min. T/2 Max. (T) = Groove Weld Size = Thickness W = 2t BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 16-12ga. Pipe Dia. NA. Coating Bare POSITION Groove 1G Fillet Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon/8% CO2 Flow Rate 36-50 CFH Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 36.11 page 2 of 2 R = 0 Min. T/2 Max. (T) = Groove Weld Size = Thickness W = 2t “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 15 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 14 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 13 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 12 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 3 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 37.3 Page 1 of 2 WPS. No. 37.3 By: Rick Pfeiffer Date: 11/4/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 2 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic Prequalified Per AWS D1.3 section 3.4 / W59 Refers to AWS D1.3 Prequalified: Yes No JOINTS Type Flare Bevel Single Double Weld Backing N Backing Material None Root Opening None Root Face Dimension NA Groove Angle None Radius (J-U) None Back Gouging None Method NA T1 = 16-12 Ga. E=1.5T1 T2 = 16-12 Ga. S=2T1 min. W=2T1 for 16 Ga. W=1.5T1 for 15-12 Ga. BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 16-10ga. Pipe Dia. NA. Coating Galvanized POSITION Groove 1G Fillet Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon/8% CO2 Flow Rate 36-50 CFH Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 37.3 page 2 of 2 T1 = 16-12 Ga. E=1.5T1 T2 = 16-12 Ga. S=2T1 min. W=2T1 for 16 Ga. W=1.5T1 for 15-12 Ga. “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 14 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 13 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 12 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 10 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 2 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION QUALIFIED BY TESTING WPDS No. WPS- 37.5 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 9-21-06 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 1 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic Supporting PQR No(s). 37.5 / W59 Refers to AWS D1.3 Prequalified: Yes No JOINTS Type Fillet sheet to supporting member Single Double Weld Backing N Backing Material None Root Opening None Root Face Dimension NA Groove Angle None Radius (J-U) None Back Gouging None Method NA T1 16-10 Ga. T2 3/16” to 1/2” S = lesser of T1 or T2 BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove NA Fillet 16-10 Ga. in. Pipe Dia. NA in. Coating Galvanized POSITION Groove NA Fillet 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon 8%Co2 Flow Rate 36-50 cfh Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc Behlen Mfg. Co. Weld Procedure Spec. WPS- 37.5 page 2 of 2 T1 16-10 Ga. T2 3/16” to 1/2” S = lesser of T1 or T2 “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 14 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 13 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 12 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 10 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 37.11 Page 1 of 2 WPS. No. 37.11 By: Rick Pfeiffer Date: 11/4/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 3 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic Prequalified Per AWS D1.3 section 3.4 / W59 Refers to AWS D1.3 Prequalified: Yes No JOINTS Type Flare V Single Double Weld Backing N Backing Material None Root Opening None Root Face Dimension NA Groove Angle None Radius (J-U) None Back Gouging None Method NA R = 0 Min. T/2 Max. (T) = Groove Weld Size = Thickness W = 2T min. S = 2T min. BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 16-12ga. Pipe Dia. NA. Coating Galvanized POSITION Groove 1G Fillet Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon/8% CO2 Flow Rate 36-50 CFH Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 37.11 page 2 of 2 R = 0 Min. T/2 Max. (T) = Groove Weld Size = Thickness W = 2T min. S = 2T min. “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 15 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 14 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 13 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 12 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 3 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 38.3 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 11/4/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 2 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic Prequalified Per AWS D1.3 section 3.4 / W59 Refers to AWS D1.3 Prequalified: Yes No JOINTS Type Flare Bevel Single Double Weld Backing N Backing Material None Root Opening None Root Face Dimension NA Groove Angle None Radius (J-U) None Back Gouging None Method NA T1 16-12 Ga. T2 16-12 Ga. W = 1.5 T S = 1.5 T BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 16-10ga. Pipe Dia. NA. Coating Primer POSITION Groove 2G Fillet Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon/8% CO2 Flow Rate 236-50 CFH Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. Weld Procedure Spec. WPS- 38.3 page 2 of 2 T1 16-12 Ga. T2 16-12 Ga. W = 1.5 T S = 1.5 T “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 14 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 13 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 12 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 10 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 2 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION QUALIFIED BY TESTING WPDS No. WPS- 38.5 Page 1 of 2 WPS. No. 38.5 By: Rick Pfeiffer Date: 9-21-06 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 1 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic Supporting PQR No(s). 38.5 / W59 Refers to AWS D1.3 Prequalified: Yes No JOINTS Type Fillet sheet to supporting member Single Double Weld Backing N Backing Material None Root Opening None Root Face Dimension NA Groove Angle None Radius (J-U) None Back Gouging None Method NA T1 16-10 Ga. T2 T1/2 – 2 T1 t = T1 or T2, whichever is less BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove NA Fillet 16-10 Ga. in. Pipe Dia. NA in. Coating Primer POSITION Groove NA Fillet 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon 8%Co2 Flow Rate 36-50 cfh Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 38.5 page 2 of 2 T1 16-10 Ga. T2 T1/2 – 2 T1 t = T1 or T2, whichever is less T1 A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 14 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 13 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 12 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” 10 Ga. 0 0 1 1 1 .045 189-231 18-20 10 ¾” NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 38.11 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 11/4/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 3 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic JOINTS Type Flare V Single Double Weld Backing N Backing Material None Root Opening None Root Face Dimension NA Groove Angle None Radius (J-U) None Back Gouging None Method NA R = 0 Min. T/2 Max. (T) = Groove Weld Size = Thickness BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 16-12ga. Pipe Dia. NA. Coating Primer PRIMER: Diamond Vogel Industral Coatings VLX13036-04 Behlen Gray Primer POSITION Groove 1G Fillet Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon/8% CO2 Flow Rate 28-52.5 CFH Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. Weld Procedure Spec. WPS- 38.11 page 2 of 2 R = 0 Min. T/2 Max. (T) = Groove Weld Size = Thickness “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 Ga. 0 0 1 1 1 .045 167.4-204.6 14.4-17.6 11-15 ¾” 15 Ga. 0 0 1 1 1 .045 167.4-204.6 14.4-17.6 11-15 ¾” 14 Ga. 0 0 1 1 1 .045 167.4-204.6 14.4-17.6 11-15 ¾” 13 Ga. 0 0 1 1 1 .045 167.4-204.6 14.4-17.6 11-15 ¾” 12 Ga. 0 0 1 1 1 .045 167.4-204.6 14.4-17.6 11-15 ¾” NOTES: On the Basis of PROCEDURE QUALIFICATION Based on P69SH45 CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 3 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-39.2 Page 1 of 2 WPS No. BW -100 By: Rick Pfeiffer Date: 10/04/06 Authorized by: R. Pfeiffer Date: 11-10-08 Revision: 1 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic Supporting PQR No(s). PQR39.2 / W59 Refers to AWS D1.3 Prequalified: Yes No JOINTS Type: SQUARE GROOVE Single Double Weld  Backing: N Backing Material No Root Opening 0 Root Face Dimension 16-12 ga. Groove Angle Square Radius (J-U) N/A Back Gouging No Method NA PRIMER: Diamond Vogel Industral Coatings VLX13036-04 Behlen Gray Primer BASE METALS Specification Sheet Steel Painted Type or Grade See BW 100 Page 1 Thickness: Groove 0.0598 - 0.1046 in. Fillet N/A in. Pipe Diameter N/A in. Coating Thickness 1/2 mil per side POSITION Groove 1G Fillet N/A Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size N/A Type N/A FILLER METALS Spec. A 5.18 Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux N/A Electrode-flux Class N/A Gas 92/8 Composition 92% Argon - 8% CO2 Flow Rate 28-52.5 cfh Gas Cup Size 3/4” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Pass Number of Electrodes 1 Electrode Spacing – Longitudinal N/A Lateral N/A Angle N/A Contact lube to Work Dis. ¾” Peening None Interpass Clean Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 39.2 page 2 of 2 “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 ga. 0 0 1 1 1 0.045 153-187 12-20 12-20 3/4” 175.5- 214.5 14 ga. 0 0 1 1 1 0.045 153-187 12-20 12-20 3/4” 175.5- 214.5 13 ga. 0 0 1 1 1 0.045 153-187 12-20 12-20 3/4” 175.5- 214.5 12 ga. 0 0-T/2 1 1 1 0.045 153-187 12-20 12-20 3/4” 175.5- 214.5 NOTES: Use forehand welding technique On the Basis of PROCEDURE QUALIFICATION Based on P69SH46 CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-39.3 Page 1 of 2 WPS No. BW -100 By: Rick Pfeiffer Date: 10-04-06 Authorized by: R. Pfeiffer Date: 11-10-08 Revision: 1 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic AWS D1.3 Figure 3.1B Prequalified: Yes No JOINTS Type: SQUARE GROOVE Single Double Weld  Backing: N Backing Material No Root Opening 0 Root Face Dimension 16-10 ga. Groove Angle Square Radius (J-U) N/A Back Gouging No Method NA BASE METALS Specification Sheet Steel Galv. Type or Grade See BW 100 Page 1 Thickness: Groove 0.0635 - 0.1382 in. Fillet N/A in. Pipe Diameter N/A in. Coating Thickness 0.00075 per side POSITION Groove 1G Fillet N/A Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size N/A Type N/A FILLER METALS Spec. A 5.18 Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux N/A Electrode-flux Class N/A Gas 92/8 Composition 92% Argon - 8% CO2 Flow Rate 36-50 cfh Gas Cup Size 3/4” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Pass Number of Electrodes 1 Electrode Spacing – Longitudinal N/A Lateral N/A Angle N/A Contact lube to Work Dis. ¾” Peening None Interpass Clean Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 39.3 page 2 of 2 T = 16ga. – 10ga. R = Root Opening “T” A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 ga. 0 0-T/2 1 & 2 1 1 0.045 225-275 20.5-23.5 9-15 3/4” 329-401 14 ga. 0 0-T/2 1 & 2 1 1 0.045 225-275 20.5-23.5 9-15 3/4” 329-401 13 ga. 0 0-T/2 1 & 2 1 1 0.045 225-275 20.5-23.5 9-15 3/4” 329-401 12 ga. 0 0-T/2 1 & 2 1 1 0.045 225-275 20.5-23.5 9-15 3/4” 329-401 10 ga. 0 0-T/2 1 & 2 1 1 0.045 225-275 20.5-23.5 9-15 3/4” 329-401 NOTES: Use forehand welding technique CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-39.4 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 2/24/20 Authorized By: Rick Pfeiffer Date: 6-3-10 Revision: 0 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic AWS D1.3 2018 Figure 5.1B, CSA W47.1:19 SG-2 Prequalified: Yes No JOINTS Type SQUARE GROOVE Single Double Weld  Backing None Backing Material NA Root Opening See Table on page 2 of 2. Root Face Dimension 16-10 ga. Groove Angle Square Radius (J-U) NA Back Gouging None Method NA T = 16 ga. – 10 ga. R = Root Opening T BASE METALS Specification, Sheet Steel Uncoated Type or Grade See BW 100 Page 1 Groove 16-10 Ga. Fillet NAin. Pipe Dia. NA in. POSITION Groove 1G Fillet NA Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 B-G 49A 3 C G6 SHIELDING Flux NA Electrode-flux Class NA Gas 92/8 Composition 92% Argon 8% CO2 Flow Rate 36-50 CFH Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. T = 16 ga. – 10 ga. R = Root Opening T “T” A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed IN/MIN 16 ga. 0 0-t/2 1 &2 1 1 .045 225-275 20.5-23.5 9-15 14 ga. 0 0-t/2 1 &2 1 1 .045 225-275 20.5-23.5 9-15 13 ga. 0 0-t/2 1 &2 1 1 .045 225-275 20.5-23.5 9-15 12 ga. 0 0-t/2 1 &2 1 1 .045 225-275 20.5-23.5 9-15 11 ga. 0 t/2-t 1 &2 1 1 .045 225-275 20.5-23.5 9-15 10 ga. 0 t/2-t 1 &2 1 1 .045 225-275 20.5-23.5 9-15 NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 2/24/20 REV. NO. 0 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 39.5 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 6-3-10 Ref. Standards CSA W47.1, AWS D1.3 Authorized By: Rick Pfeiffer Date: 6-3-10 Revision: 0 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto  Automatic Supporting PQR No(s). P69SH85 and P69SH86 Prequalified: Yes No JOINTS Type Fillet weld Single Double Weld Backing None Backing Material NA Root Opening T/2 Root Face Dimension NA Groove Angle NA Radius (J-U) NA Back Gouging None Method NA T = 16 ga. – 10 ga. t = ¼” – unlimited R = T/2 T A R t BASE METALS Specification, Type or Grade see See BW -100 To include painted, galvanized and uncoated material. Groove NA Fillet .0598-3/16” in. Pipe Dia. NA in. POSITION Groove NA Fillet 1F & 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 B-G 49A 3 C G6 SHIELDING Flux NA Electrode-flux Class NA Gas 92/8 Composition 92% Argon 8% Co2 Flow Rate 36-50 Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringe Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 39.5 page 2 of 2 T = 16 ga. – 10 ga. t = ¼” – unlimited T A R T “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 ga. 1/8” 0 1 1 1 .045 234-286 20.5-23.5 14-23 ¾” 289-401 14 ga. 1/8” 0 1 1 1 .045 234-286 20.5-23.5 14-23 ¾” 289-401 13 ga. 1/8” 0 1 1 1 .045 234-286 20.5-23.5 14-23 ¾” 289-401 12 ga. 1/8” 0 1 1 1 .045 234-286 20.5-23.5 14-23 ¾” 289-401 11 ga. 1/8” 0 1 1 1 .045 234-286 20.5-23.5 14-23 ¾” 289-401 10 ga. 3/16” 0 1 1 1 .045 234-286 20.5-23.5 14-23 ¾” 289-401 NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 6/3/10 Revision 0 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-39.6 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 6-3-10 Ref. Standards CSA W47.1, AWS D1.3 Authorized By: Rick Pfeiffer Date: 6-3-10 Revision: 0 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic AWS D1.3 Figure 3.2B Prequalified: Yes No JOINTS Type Fillet weld in Lap Joint Single Double Weld  Backing None Backing Material NA Root Opening 0-T/2 Max Root Face Dimension 0 Groove Angle None Radius (J-U) NA Back Gouging None Method NA T = 16 ga. – 10 ga. t= T1 or T2 whichever is less t t T1 T2 BASE METALS Specification, Sheet Steel Uncoated Type or Grade See BW 100 Page 1 Groove NA Fillet .0598 -3/16” in. Pipe Dia. NA in. POSITION Groove NA Fillet 1F or 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 B-G 49A 3 C G6 SHIELDING Flux NA Electrode-flux Class NA Gas 92/8 Composition 92% Argon 8% CO2 Flow Rate 36-50 CFH Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 39.6 page 2 of 2 T = 16 ga. – 10 ga. t=T1 or T2 whichever is less t t T1 T2 “T” A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed IN/MIN E.S.O W.F.S 16 ga. 0 0 1 &2 1 1 .045 225-275 20.5-23.5 9-15 ¾” 329-401 14 ga. 0 0 1 &2 1 1 .045 225-275 20.5-23.5 9-15 ¾” 329-401 13 ga. 0 0 1 &2 1 1 .045 225-275 20.5-23.5 9-15 ¾” 329-401 12 ga. 0 0 1 &2 1 1 .045 225-275 20.5-23.5 9-15 ¾” 329-401 11 ga. 0 0 1 &2 1 1 .045 225-275 20.5-23.5 9-15 ¾” 329-401 10 ga. 0 0 1 &2 1 1 .045 225-275 20.5-23.5 9-15 ¾” 329-401 NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 6/3/10 REV. NO. 0 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 39.7 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 1/12/11 Ref. Standards CSA W47.1, AWS D1.3 Authorized By: Rick Pfeiffer Date: 5/10/11 Revision: 1 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto  Automatic Supporting PQR No(s). Prequalified: Yes No JOINTS Type Fillet weld Single Double Weld Backing None Backing Material NA Root Opening T/2 Root Face Dimension NA Groove Angle NA Radius (J-U) NA Back Gouging None Method NA T = 16 ga. – 10 ga. t = ¼” – unlimited R = T/2 T A R t BASE METALS Specification, Type or Grade see See BW -100 Groove NA Fillet .0598-3/16” in. Pipe Dia. NA in. POSITION Groove NA Fillet 1F & 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular  Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 B-G 49A 3 C G6 SHIELDING Flux NA Electrode-flux Class NA Gas 92/8 Composition 92% Argon 8% Co2 Flow Rate 36-50 Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 39.7 page 2 of 2 T = 16 ga. – 10 ga. t = ¼” – unlimited T A R t “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 16 ga. 1/8” 0 1 1 1 .045 234-286 25-31 14-23 ¾” 289-401 14 ga. 1/8” 0 1 1 1 .045 234-286 25-31 14-23 ¾” 289-401 13 ga. 1/8” 0 1 1 1 .045 234-286 25-31 14-23 ¾” 289-401 12 ga. 1/8” 0 1 1 1 .045 234-286 25-31 14-23 ¾” 289-401 11 ga. 1/8” 0 1 1 1 .045 234-286 25-31 14-23 ¾” 289-401 10 ga. 3/16” 0 1 1 1 .045 234-286 25-31 14-23 ¾” 289-401 NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 5/10/11 Revision 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 49 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 5/2/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 3 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic B-L1a-GF AWS D1.1 Fig. 3.4 / B-L1a-G W59 Fig. 10.7 Prequalified: Yes No JOINTS Type Groove Single Double Weld Backing Y Backing Material A-529 GR50 Root Opening =T Root Face Dimension =T Groove Angle 0 Radius (J-U) NA Back Gouging None Method NA R = T” + 1/4" – 1/16” T = 5/16” Max. Rotated Pipe Splice BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 5/16" max Fillet in. Pipe Dia. 3" and over in. POSITION Groove 1G Rotated Fillet Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas Argon CO2 Composition 92% Argon\8%CO2 Flow Rate 28-52 CFH Gas Cup Size 3/4" TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Multiple Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact lube to Work Dis. NA Peening None Interpass Clean Chip and Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 49 page 2 of 2 R = T” + 1/4" – 1/16” T = 5/16” Max. Rotated Pipe Splice “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1/8" - 0 1 1 1 .045 216-270 24-28 30 3/4" 1/8" - 0 1 1 1 .045 270-330 28-32 40 3/4" 3/16" - 0 1 1 1 .045 216-270 24-28 30 3/4" 3/16" - 0 1 1 1 .045 270-330 28-32 40 3/4" 1/4" - 0 1 1 1 .045 216-270 24-28 30 3/4" 1/4" - 0 1 1 1 .045 270-330 28-32 40 3/4" 5/16" - 0 1 1 1 .045 216-270 24-28 30 3/4" 5/16" - 0 1 1 1 .045 270-330 28-32 40 3/4" NOTES: Backing is rolled from A 529 GR50 1/4" thick material. Backing installation procedure. (1) Insert backing into one side of joint. Check back up ring gap to ensure that it is 1/8" or less. (Replace or repair if necessary) Tack insert in to pipe ID. (2) Fit up second piece of pipe and tack together. Tack weld backing ring seam closed and grind smooth if necessary. (3) Weld according to procedure. CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 3 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-50 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 12/21/04 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 4 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic Ref Code: CSA W47.1, W59, AWS D1.1 Prequalified: Yes No JOINTS Type Groove Single Double Weld Backing Y Backing Material A-529 GR50 Root Opening 5/16" Root Face Dimension 0 Groove Angle 60 Degrees Radius (J-U) NA Back Gouging None Method NA R = 5/16” a = 60 Degrees T = 3/16” – 1/2" BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 3/16"- Unlimited Fillet in. Pipe Dia. 4" and over in. POSITION Groove 1G Rotated Fillet Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W48 ER49S-6 B-G 49A 3C G6 SHIELDING Flux NA Electrode-flux Class NA Gas Argon CO2 Composition 92% Argon / 8%CO2 Flow Rate 24-45 CFH Gas Cup Size 3/4" TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Multiple Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact lube to Work Dis. NA Peening None Interpass Clean Chip and Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time None \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 50 page 2 of 2 R = 5/16” a = 60 Degrees T = 3/16” – 1/2" “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 3/16"- 1/2" 60 5/16" 1 All All .045 216-270 24-28 30 ¾” .045 270-330 28-32 40 ¾” NOTES: Backing is rolled from A 529 GR50 1/4" thick material. Backing Installation Procedure: 1. Insert backing into one side of joint. Check back up ring gap to ensure that it is 1/8” or less. (Replace or repair if necessary) Tack insert in to pipe I.D. 2. Fit up second piece of pipe and tack together. Tack weld backing ring seam closed and grind smooth if necessary. 3. Weld according to procedure. CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION QUALIFIED BY TESTING WPDS No. WPS- 51A Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 12/20/04 Authorized By: Rick Pfeiffer Date:11-10-08 Revision: 4 Welding Process(es): GMAW Type: Manual Machine Semi-Auto Automatic B-L1a-GF AWS D1.1 Fig 3.4 / BL1a-G W59 Fig 10.7 Prequalified: Yes No JOINTS Type Groove Single Double Weld Backing Y Backing Material See BW -100 Root Opening T1 Root Face Dimension T1 Groove Angle 0 Radius (J-U) 0 Back Gouging None Method NA Square Tube Splice R=T1 +1/4" -1/16" As Fit up BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 1/8"-5/16" Fillet 0 in. Pipe Dia. in. POSITION Groove 1G Fillet NA Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon- 8% CO2 Flow Rate 28-52 CFH Gas Cup Size 3/4" TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Multiple Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact tube to Work Dis. 3/4" Peening None Interpass Clean Chip and Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 51A page 2 of 2 Square Tube Splice R=T1 +1/4" -1/16" As Fit up “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1/8"-5/16" 0 T1 1 All All .045 216-270 24-28 20 3/4" 1/8"-5/16" 0 T1 1 All All .045 270-330 28-32 30 3/4" NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS 52 Page 1 of 2 WPS No. BW -100 By: _______________ Date: 10/24/95 Authorized by: R. Pfeiffer Date: 11-10-08 Revision: 2 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic Supporting PQR No(s). 50 Prequalified: Yes No JOINTS Type: T-Joint Single Double Weld  Backing: N Backing Material ___________ Root Opening 0 Root Face Dimension ______ Groove Angle N/A Radius (J-U) N/A Back Gouging N Method ___________________ BASE METALS Specification, Type or Grade See BW -100 Thickness Groove - in. Fillet 3/16” - ¼” in. Pipe Diameter 4” - up in. POSITION Groove ________ Fillet 2F Rotated Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size __________ Type ____________________ FILLER METALS Spec. A 5.18 Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux ___________ Electrode-flux Class ______________ Gas Argon / CO2 Composition 75% - 25% Flow Rate 28-52 Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal ______ Lateral _______ Angle ______ Contact lube to Work Dis. ¾” Peening N/A Interpass Clean N/A PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT Required N Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Welding Data Sheet WPS- 52 page 2 of 2 Pipe to Plate Weld Size Fillet A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S. Wall Thickness IN/MIN “T” 3/16” 0 1 1 1 .045 250 26 14 ¾” 3/16T1/2 ¼” 0 1 1 1 .045 250 26 12 ¾” 1/2<T3/4 NOTES: Use forehand welding technique ROTATE Pipe so that weld solidifies at 12 o’ clock position Shielding gas to be 75% Argon with 25% CO2 at 35 CFH flow rate CWB ENGINEER Approved Date 11-10-08 REV. NO. 2 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 52A Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 12/20/04 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 4 Welding Process(es): GMAW Type: Manual Machine Semi-Auto Automatic Supporting PQR No(s). Prequalified: Yes No JOINTS Type Fillet W eld Single Double Weld Backing N Backing Material None Root Opening None Root Face Dimension None Groove Angle None Radius (J-U) None Back Gouging None Method NA Box Tube Fillet Weld BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 0 Fillet 3/16" - 1/4" in. Pipe Dia. NA in. POSITION Groove Fillet 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class None Gas C8 Composition 92% Argon 8% Co2 Flow Rate 28-52 Gas Cup Size 3/4" TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact lube to Work Dis. 3/4" Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature None Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 52A page 2 of 2 Box Tube Fillet Weld Fillet Weld Size A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 3/16" 0 0 1 1 1 .045 270-330 28-32 30 3/4" 3/16" 0 0 1 1 1 .045 216-270 24-28 20 3/4" 1/4" 0 0 1 1 1 .045 270-330 28-32 30 3/4" 1/4 0 0 1 1 1 .045 216-330 24-28 20 3/4" NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-53 Page 1 of 2 WPS No. BW -100 By: Rick Pfeiffer Date: 11/08/08 Authorized by: R. Pfeiffer Date: 11/10/08 Revision: 1 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic Ref. Code: CSA W47.1, W59 Prequalified: Yes No JOINTS Type: Plug Weld Single Double Weld  Backing: Y Backing Material Copper Root Opening N/A Root Face Dimension N/A Groove Angle N/A Radius (J-U) N/A Back Gouging N/A Method None BASE METALS Specification, Type or Grade See BW -100 Thickness Groove Plug Weld Fillet N/A in. Pipe Diameter N/A in. POSITION Groove 1G Fillet N/A Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size N/A Type N/A FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux N/A Electrode-flux Class N/A Gas C8 Composition 92% Argon / 8% CO2 Flow Rate 36-67.5 Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Multipule Pass Number of Electrodes 1 Electrode Spacing – Longitudinal N/A Lateral N/A Angle N/A Contact lube to Work Dis. ¾” Peening None Interpass Clean Chip and brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Welding Data Sheet WPS- 53 page 2 of 2 The minimum diam eter of the hole shall be the thickness of the part plus 5/16”. The maximum diameter shall not exceed the minimum diameter plus 1/8” or 2 ¼” times the thickness of the part whichever is greater. T= 10 Ga. Unlimited R= Hole Diameter See note “T” A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S. IN/MIN All All 1 1 1 .045 251.1-306.9 27-31 9.98-15.98 ¾” 423-517 1 2 .045 237.6-290.4 27-31 15.57-25.57 ¾” 423-517 2 3 .045 258.3-315.7 27-31 8.75-14.25 ¾” 423-517 3 4 .045 271.1-331.1 27-31 8.23-13.4 ¾” 423-517 4 5 .045 282.6-345.4 27-31 8.75-14.75 ¾” 423-517 5 6 .045 278.1-339.9 27-31 9.98-15.98 ¾” 423-517 NOTES: On the Basis of PROCEDURE QUALIFICATION Based on P69SH47 CWB ENGINEER Approved Rick Pfeiffer Date 11/10/08 REV. NO. 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-60 Page 1 of 2 WPS. No. BW -100 By: _______________ Date: 11/2/95 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 4 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic BL1b-GF AWS D1.1 Fig. 3.4 / CSA W59 Fig. 10.7 Prequalified: Yes No JOINTS B L1b-GF Type Square Groove Butt Single Double Weld  Backing ____ Backing Material ____________ Root Opening 0 - 1/8” Root Face Dimension = T Groove Angle 0 Radius (J-U) ________ Back Gouging Y Method BACK GOUGE/GRIND T = 3/16” – 3/8” Max. G = T/3 BASE METALS Specification, Type or Grade See BW -100 Thickness ___________ Groove 3/16 - 3/8 in. Fillet ________ – ________ in. Pipe Dia. _________ - _________ in. POSITION Groove 1G Fillet _______ Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size __________ Type ____________________ FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux ______________ Electrode-flux Class ______________ Gas C8 Composition 92% Argon \ 8% CO2 Flow Rate 28-52 Gas Cup Size 3\4 TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Both Number of Electrodes 1 Electrode Spacing – Longitudinal __________ Lateral _________ Angle _________ Contact lube to Work Dis. 3/4 Peening N/A Interpass Clean ________________________ PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required N Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 60 page 2 of 2 T = 3/16” – 3/8” Max. G = T/3 “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 3/16" T/3 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 3/16 T/3 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 1/4" T/3 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 1/4" T/3 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 5/16" T/3 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 5/16" T/3 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 3/8" T/3 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1-2 .045 216-270 24-28 30 3/4" 3/8" T/3 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1-2 .045 270-330 28-32 40 3/4" NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-70 Page 1 of 4 WPS No. BW -100 By: Rick Pfeiffer Date: 1/11/05 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision 4 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic BU4b-GF AWS D1.1 Fig. 3.4 / CSA W59 Fig. 10.7 Prequalified: Yes No JOINTS Type: Single Bevel Groove Butt Weld Single Double Weld  Backing: N Backing Material _______________ Root Opening 1/8” Root Face Dimension 0-1/8” Groove Angle 45 Radius (J-U) _______ Back Gouging Y Method BACK GOUGE-GRIND As Fit Up T = Unlimited R = 0 to 1/8” f = 1/16” to 1/8” a = 45 deg. BASE METALS Specification, Type or Grade See BW -100 Thickness Groove 1/4” - 1” in. Fillet __________ in. Pipe Diameter _________ in. POSITION Groove 1G Fillet _________ Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size N/A Type N/A FILLER METALS Spec. A 5.18 Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux N/A Electrode-flux Class N/A Gas C8 Composition 92% Argon / 8% CO2 Flow Rate 28-52 Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Both Number of Electrodes 1 Electrode Spacing – Longitudinal N/A Lateral N/A Angle N/A Contact Tube to Work Dis. 3/4” Peening N/A Interpass Clean Chip & Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT Required None Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 70 page 2 of 4 As Fit Up T = Unlimited R = 0 to 1/8” f = 1/16” to 1/8” a = 45 deg. “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1/4" 45 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 1/4" 45 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 5/16" 45 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 5/16" 45 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 3/8" 45 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2-3 .045 216-270 24-28 30 3/4" 3/8" 45 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2-3 .045 270-330 28-32 40 3/4" 1/2" 45 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2-3 .045 216-270 24-28 30 3/4" 1/2" 45 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2-3 .045 270-330 28-32 40 3/4" NOTES: Back gouge root to sound metal before welding second side. Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 70 page 3 of 4 As Fit Up T = Unlimited R = 0 to 1/8” f = 1/16” to 1/8” a = 45 deg. “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S 5/8" 45 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2-3 .045 216-270 24-28 30 3/4" 2 3 4-6 .045 216-270 24-28 30 3/4" 5/8" 45 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2-3 .045 270-330 28-32 40 3/4" 2 3 4-6 .045 270-330 28-32 40 3/4" 3/4" 45 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2-3 .045 216-270 24-28 30 3/4" 2 3 4-6 .045 216-270 24-28 30 3/4" 3/4" 45 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2-3 .045 270-330 28-32 40 3/4" 2 3 4-6 .045 270-330 28-32 40 3/4" NOTES: Back gouge root to sound metal before welding second side Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 70 page 4 of 4 As Fit Up T = Unlimited R = 0 to 1/8” f = 1/16” to 1/8” a = 45 deg. “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 7/8” 45 0-1/8” 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2-3 .045 216-270 24-28 30 3/4" 2 3 4-6 .045 216-270 24-28 30 3/4" 2 4 7-9 .045 216-270 24-28 30 3/4" 7/8” 45 0-1/8” 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2-3 .045 270-330 28-32 40 3/4" 2 3 4-6 .045 270-330 28-32 40 3/4" 2 4 7-9 .045 270-330 28-32 40 3/4" 1” 45 0-1/8” 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2-3 .045 216-270 24-28 30 3/4" 2 3 4-6 .045 216-270 24-28 30 3/4" 2 4 7-9 .045 216-270 24-28 30 3/4" 2 5 10-12 .045 216-270 24-28 30 3/4" 1" 45 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2-3 .045 270-330 28-32 40 3/4" 2 3 4-6 .045 270-330 28-32 40 3/4" 2 4 7-9 .045 270-330 28-32 40 3/4" 2 5 10-12 .045 270-330 28-32 40 3/4" NOTES: Back gouge root to sound metal before welding second side CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-80 Page 1 of 5 WPS. No. BW -100 By: Matt Forney Date: 11/4/95 Authorized By: Rick Pfeiffer Date: 1/26/16 Revision: 5 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic BTC-P4-GF AWS D1.1 Fig. 3.4 / CSA W59 Fig. 10.7 Prequalified: Yes No JOINTS Type BUTT/CORNER/T-JOINTS Single Double Weld Backing N Backing Material ____________ Root Opening 0 Root Face Dimension 1/8” Min. Groove Angle 45 Radius (J-U) _______ Back Gouging N Method ____________________ As Fit Up Tolerances T1 = 1/4" min. R = 0 + 1/8” – 1/16” T2 = Unlimited f = 1/8” min ± 1/16” a = 45° + 10° - 5° E = Weld size S – 1/8” BASE METALS Specification, Type or Grade See BW -100 Thickness ___________ Groove 7/16” - 1” in. Fillet _________ - _________ in. Pipe Dia. _________ - _________ in. POSITION Groove 1G, 2G Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size __________ Type ____________________ FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux ______________ Electrode-flux Class ______________ Gas C-8 Composition 92% Argon \ 8% CO2 Flow Rate 28-52 Gas Cup Size 3\4” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Multi Number of Electrodes 1 Electrode Spacing – Longitudinal __________ Lateral _________ Angle _________ Contact lube to Work Dis. 3/4 Peening N/A Interpass Clean Chip & Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required N Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 80 page 2 of 5 As Fit Up Tolerances T1 = 1/4" min. R = 0 + 1/8” – 1/16” T2 = Unlimited f = 1/8” min ± 1/16” a = 45° + 10° - 5° E = Weld size S – 1/8” “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O "E" Fillet Weld IN/MIN 7/16" 45 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 2-3 .045 216-270 24-28 30 3/4" 5/16 ***** 1 3 4 .045 216-270 24-28 30 3/4" 3/16 7/16" 45 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 2-3 .045 270-330 28-32 40 3/4" 5/16 ***** 1 3 4 .045 270-330 28-32 40 3/4" 3/16 1/2" 45 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 2-3 .045 216-270 24-28 30 3/4" 3/8 ***** 1 3 4 .045 216-270 24-28 30 3/4" 1/4 1/2" 45 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 2-3 .045 270-330 28-32 40 3/4" 3/8 ***** 1 3 4 .045 270-330 28-32 40 3/4" 1/4 5/8" 45 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 2-3 .045 216-270 24-28 30 3/4" 1 3 4-5 .045 216-270 24-28 30 3/4" 1/2 ***** 1 4 6 .045 216-270 24-28 30 3/4" 3/8 ***** 1 5 7-8 .045 216-270 24-28 30 3/4" NOTES: (*****) Represents Side 1 reinforcement filet weld. T = Thickness of thinner part joined. Weld size shall not exceed thickness of thinner part. Approved Rick Pfeiffer Date 1/26/16 REV. NO. 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 80 page 3 of 5 As Fit Up Tolerances T1 = 1/4" min. R = 0 + 1/8” – 1/16” T2 = Unlimited f = 1/8” min ± 1/16” a = 45° + 10° - 5° E = Weld size S – 1/8” “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O "E" Fillet Weld IN/MIN 5/8" 45 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 2-3 .045 270-330 28-32 40 3/4" 1 3 4-5 .045 270-330 28-32 40 3/4" 1/2” ***** 1 4 6 .045 270-330 28-32 40 3/4" ***** 1 5 7-8 .045 270-330 28-32 40 3/4" 3/8” 3/4" 45 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 2-3 .045 216-270 24-28 30 3/4" 1 3 4-5 .045 216-270 24-28 30 3/4" 1 4 6-7 .045 216-270 24-28 30 3/4" 1 5 8-9 .045 216-270 24-28 30 3/4" 5/8" ***** 1 6 10 .045 216-270 24-28 30 3/4" ***** 1 7 11-12 .045 216-270 24-28 30 3/4" 1/2" 3/4" 45 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 2-3 .045 270-330 28-32 40 3/4" 1 3 4-5 .045 270-330 28-32 40 3/4" 1 4 6-7 .045 270-330 28-32 40 3/4" 1 5 8-9 .045 270-330 28-32 40 3/4" 5/8" ***** 1 6 10 .045 270-330 28-32 40 3/4" ***** 1 7 11-12 .045 270-330 28-32 40 3/4" 1/2" NOTES: (*****) Represents Side 1 reinforcement filet weld. T = Thickness of thinner part joined. Weld size shall not exceed thickness of thinner part. Approved Rick Pfeiffer Date 1/26/16 REV. NO. 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 80 page 4 of 5 As Fit Up Tolerances T1 = 1/4" min. R = 0 + 1/8” – 1/16” T2 = Unlimited f = 1/8” min ± 1/16” a = 45° + 10° - 5° E = Weld size S – 1/8” “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O "E" Fillet Weld IN/MIN 7/8" 45 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 2-3 .045 216-270 24-28 30 3/4" 1 3 4-5 .045 216-270 24-28 30 3/4" 1 4 6-7 .045 216-270 24-28 30 3/4" 1 5 8-9 .045 216-270 24-28 30 3/4" 3/4" 1 6 10-11 .045 216-270 24-28 30 3/4" ***** 1 7 12 .045 216-270 24-28 30 3/4" ***** 1 8 13-14 .045 216-270 24-28 30 3/4" 1/2" 7/8" 45 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 2-3 .045 270-330 28-32 40 3/4" 1 3 4-5 .045 270-330 28-32 40 3/4" 1 4 6-7 .045 270-330 28-32 40 3/4" 1 5 8-9 .045 270-330 28-32 40 3/4" 1 6 10-11 .045 270-330 28-32 40 3/4" 3/4" ***** 1 7 12 .045 270-330 28-32 40 3/4" ***** 1 8 13-14 .045 270-330 28-32 40 3/4" 1/2" NOTES: (*****) Represents Side 1 reinforcement filet weld. T = Thickness of thinner part joined. Weld size shall not exceed thickness of thinner part. Approved Rick Pfeiffer Date 1/26/16 REV. NO. 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 80 page 5 of 5 As Fit Up Tolerances T1 = 1/4" min. R = 0 + 1/8” – 1/16” T2 = Unlimited f = 1/8” min ± 1/16” a = 45° + 10° - 5° E = Weld size S – 1/8” “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O "E" Fillet Weld IN/MIN 1" 45 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 2-3 .045 216-270 24-28 30 3/4" 1 3 4-5 .045 216-270 24-28 30 3/4" 1 4 6-7 .045 216-270 24-28 30 3/4" 1 5 8-9 .045 216-270 24-28 30 3/4" 1 6 10-11 .045 216-270 24-28 30 3/4" 1 7 12-13 .045 216-270 24-28 30 3/4" 7/8" ***** 1 8 14 .045 216-270 24-28 30 3/4" 5/8" ***** 1 9 15-16 .045 216-270 24-28 30 3/4" ***** 1 10 17-18 .045 216-270 24-28 30 3/4" 1" 45 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 2-3 .045 270-330 28-32 40 3/4" 1 3 4-5 .045 270-330 28-32 40 3/4" 1 4 6-7 .045 270-330 28-32 40 3/4" 1 5 8-9 .045 270-330 28-32 40 3/4" 1 6 10-11 .045 270-330 28-32 40 3/4" 1 7 12-13 .045 270-330 28-32 40 3/4" 7/8" ***** 1 8 14 .045 270-330 28-32 40 3/4" 5/8" ***** 1 9 15-16 .045 270-330 28-32 40 3/4" ***** 1 10 17-18 .045 270-330 28-32 40 3/4" NOTES: Added 2G (*****) Represents Side 1 reinforcement filet weld. T = Thickness of thinner part joined. Weld size shall not exceed thickness of thinner part. CWB ENGINEER Approved Rick Pfeiffer Date 1/26/16 REV. NO. 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 95 Page 1 of 2 WPS No. BW -100 By: M. Forney Date 7/20/00 Authorized by: Rick Pfeiffer Date: 11-10-08 Revision: 5 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic TC-U8a-GF AWS D1.1 Fig. 3.4 / CSA W59 Fig. 10.7 TC-UB-G Prequalified: Yes No JOINTS Type: Single J-groove WELD Single Double Weld  Backing: N Backing Material N/A Root Opening 0”-1/8” Root Face Dimension 1/8” - (not limited) Groove Angle 45 Radius (J-U) 3/8” Back Gouging Y Method Air arc or grind For 7/8” and 1” material sizes If Root Opening exceeds 1/16”, the fillet weld size must be increased by the amount over 1/16” root opening. BASE METALS Specification, Type or Grade See BW -100 Thk : Groove 7/8” - 1 in. Fillet __________in. Pipe Diameter _________ in. POSITION Groove 1G Fillet 1F and 2F Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size N/A Type N/A FILLER METALS Spec. A 5.18 Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux N/A Electrode-flux Class N/A Gas C-8 Composition 92% Argon - 8% CO2 Flow Rate 27-37 CFH Gas Cup Size 3/4” TECHNIQUE Stringer or Weave Bead BOTH Multi or Single Pass(per side) MULTIPLE (for groove welds) SINGLE (For fillet welds) Number of Electrodes 1 Electrode Spacing – Longitudinal N/A Lateral N/A Angle N/A Contact lube to Work Dis. 3/4” Peening N/A Interpass Clean Chip & Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT Required N/A Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY WELD PROCEDURE SPEC. WPS- 95 Page 2 of 2 If Root Opening exceeds 1/16”, the fillet weld size must be increased by the amount over 1/16” root opening. Thickness “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S. in./min. 7/8’ 0-1/8” 2 1 1 .045 216-270 24-28 30 3/4” 45 deg, o 0 1 1 1 .045 216-270 24-28 30 3/4” 1 2 2-3 .045 216-270 24-28 30 3/4” 1 3 4-5-6 .045 216-270 24-28 30 3/4” 7/8’ 0-1/8” 2 1 1 .045 270-330 28-32 40 3/4” 45 deg, o 0 1 1 1 .045 270-330 28-32 40 3/4” 1 2 2-3 .045 270-330 28-32 40 3/4” 1 3 4-5-6 .045 270-330 28-32 40 3/4” 1” 0-1/8” 2 1 1 .045 216-270 24-28 30 3/4” 45 deg, o 0 1 1 1 .045 216-270 24-28 30 3/4” 1 2 2-3 .045 216-270 24-28 30 3/4” 1 3 4-5-6 .045 216-270 24-28 30 3/4” 1 4 7-8-9 .045 216-270 24-28 30 3/4” 1” 0-1/8” 2 1 1 .045 270-330 28-32 40 3/4” 45 deg, o 0 1 1 1 .045 270-330 28-32 40 3/4” 1 2 2-3 .045 270-330 28-32 40 3/4” 1 3 4-5-6 .045 270-330 28-32 40 3/4” 1 4 7-8-9 .045 270-330 28-32 40 3/4” NOTE ******* These are Complete Joint Penetration areas and the weld steps as indicated by the welding symbol must be followed in sequence ****** “(A)” *** Apply weld detail when plate thickness is greater than 3/4” but less than or equal to 1” CWB ENGINEER Approved by: Rick Pfeiffer Date: 11-10-08 Last Rev. Date : 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 100 Page 1 of 4 WPS No. BW -100 By: Larry Demchuk Date: 09/05/95 Authorized by: Rick Pfeiffer Date: 11-10-08 Revision: 4 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic B-U7-GF AWS D1.1 Fig. 34 / W59 Fig. 10.7 Prequalified: Yes No JOINTS Type: DOUBLE U GROOVE BUTT WELD Single Double Weld  Backing: ____ Backing Material ___________ Root Opening 0-1/8” Root Face Dimension ± 1/16” Groove Angle 30° Radius (J-U) ¼” (3/16” W59) Back Gouging Y Method GRINDING/ARCAIR As Fit Up R = 0 to 1/8” +1/16” -1/8” a = 30° + 10° -5° f = Not Limited r = ¼” ± 1/16” T = Unlimited BASE METALS Specification, Type or Grade See BW -100 Groove ¼” - 1 in. Fillet __________ in. Pipe Diameter _________ in. POSITION Groove 1G Fillet ______ Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size __________ Type ____________________ FILLER METALS Spec. A 5.18 Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux ___________ Electrode-flux Class ______________ Gas Argon / CO2 Composition 92% - 8% Flow Rate 28 - 52 Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) BOTH Number of Electrodes 1 Electrode Spacing – Longitudinal ______ Lateral _______ Angle ______ Contact lube to Work Dis. ¾” Peening N/A Interpass Clean Chip & Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT Required N Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 100 page 2 of 4 As Fit Up R = 0 to 1/8” +1/16” -1/8” a = 30° + 10° -5° f = Not Limited r = ¼” ± 1/16” T = Unlimited “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1/4" 30 0 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 1/4" 30 0 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 3/8" 30 0 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 1 .045 216-270 24-28 30 3/4" 3/8" 30 0 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 1 .045 270-330 28-32 40 3/4" 1/2" 30 0 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1-2 .045 216-270 24-28 30 3/4" 2 2 3-4 .045 216-270 24-28 30 3/4" 1/2" 30 0 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1-2 .045 270-330 28-32 40 3/4" 2 2 3-4 .045 270-330 28-32 40 3/4" NOTES: Double groove welds may have grooves of unequal depth, but the depth of the shallower groove shall be no less than one -fourth of the thickness of the thinner part joined. Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 100 page 3 of 4 As Fit Up R = 0 to 1/8” +1/16” -1/8” a = 30° + 10° -5° f = Not Limited r = ¼” ± 1/16” T = Unlimited “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 5/8" 30 0 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1-2 .045 216-270 24-28 30 3/4" 2 2 3-4 .045 216-270 24-28 30 3/4" 2 3 5-6 .045 216-270 24-28 30 3/4" 5/8" 30 0 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1-2 .045 270-330 28-32 40 3/4" 2 2 3-4 .045 270-330 28-32 40 3/4" 2 3 5-6 .045 270-330 28-32 40 3/4" 3/4" 30 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 2 .045 216-270 24-28 30 3/4" 2 1 1-2 .045 216-270 24-28 30 3/4" 2 2 3-4 .045 216-270 24-28 30 3/4" 2 3 5-6 .045 216-270 24-28 30 3/4" 2 4 7 .045 216-270 24-28 30 3/4" 3/4" 30 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 2 .045 270-330 28-32 40 3/4" 2 1 1-2 .045 270-330 28-32 40 3/4" 2 2 3-4 .045 270-330 28-32 40 3/4" 2 3 5-6 .045 270-330 28-32 40 3/4" 2 4 7 .045 270-330 28-32 40 3/4" NOTES: Double groove welds may have grooves of unequal depth, but the depth of the shallower groove shall be no less than one -fourth of the thickness of the thinner part joined. Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 100 page 4 of 4 As Fit Up R = 0 to 1/8” +1/16” -1/8” a = 30° + 10° -5° f = Not Limited r = ¼” ± 1/16” T = Unlimited “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1" 30 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 1-2 .045 216-270 24-28 30 3/4" 1 3 4-5 .045 216-270 24-28 30 3/4" 2 1 1-2 .045 216-270 24-28 30 3/4" 2 2 3-4 .045 216-270 24-28 30 3/4" 2 4 5-6 .045 216-270 24-28 30 3/4" 2 5 7-8 .045 216-270 24-28 30 3/4" 1" 30 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 1-2 .045 270-330 28-32 40 3/4" 1 3 4-5 .045 270-330 28-32 40 3/4" 2 1 1-2 .045 270-330 28-32 40 3/4" 2 2 3-4 .045 270-330 28-32 40 3/4" 2 4 5-6 .045 270-330 28-32 40 3/4" 2 5 7-8 .045 270-330 28-32 40 3/4" NOTES: Double groove welds may have grooves of unequal depth, but the depth of the shallower groove shall be no less than one -fourth of the thickness of the thinner part joined. CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-101 Page 1 of 4 WPS. No. BW -100 By: Matt Forney Date: 03/14/03 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 4 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic B-U6-GF AWS D1.1 Fig 3.4 / CSA W59 Fig. 10.7 BUG-G Prequalified: Yes No JOINTS Type Single U Groove Weld Single Double Weld  Backing N Backing Material None Root Opening 0-1/8” Root Face Dimension 1/8” Groove Angle 30 deg. Radius (J-U) ¼” Back Gouging Y Method Arc Air Electrodes As Fit Up R = 0” to 1/8” + 1/16” – 1/8” a = 30˚ + 10˚ - 5˚ f = 1/8” R = 1/4" + 1/8” – 0” For Unlimited Thickness. BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove Unlimited Fillet NA in. Pipe Dia. NA in. POSITION Groove 1G Fillet NA Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting  Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas C8 Composition 92% Argon 8% CO2 Flow Rate 28-52 Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Mulitple (for Groove Welds) Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean Chip and Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 101 page 2 OF 4 As Fit Up R = 0” to 1/8” + 1/16” – 1/8” a = 30˚ + 10˚ - 5˚ f = 1/8” R = 1/4" + 1/8” – 0” “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 5/16" 30 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 5/16" 30 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 3/8" 30 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2 .045 216-270 24-28 30 3/4" 3/8" 30 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2 .045 270-330 28-32 40 3/4" 1/2" 30 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2-3 .045 216-270 24-28 30 3/4" 1/2" 30 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2-3 .045 270-330 28-32 40 3/4" NOTES: Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 101 page 3 OF 4 As Fit Up R = 0” to 1/8” + 1/16” – 1/8” a = 30˚ + 10˚ - 5˚ f = 1/8” R = 1/4" + 1/8” – 0” “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 5/8" 30 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2-3 .045 216-270 24-28 30 3/4" 5/8" 30 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2-3 .045 270-330 28-32 40 3/4" 3/4" 30 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2-3 .045 216-270 24-28 30 3/4" 2 3 4-6 .045 216-270 24-28 30 3/4" 3/4" 30 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2-3 .045 270-330 28-32 40 3/4" 2 3 4-6 .045 270-330 28-32 40 3/4" NOTES: Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 101 page 4 OF 4 As Fit Up R = 0” to 1/8” + 1/16” – 1/8” a = 30˚ + 10˚ - 5˚ f = 1/8” R = 1/4" + 1/8” – 0” “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1" 30 0-1/8" 1 1 1 .045 216-270 24-28 30 3/4" 2 1 1 .045 216-270 24-28 30 3/4" 2 2 2-3 .045 216-270 24-28 30 3/4" 2 3 4-6 .045 216-270 24-28 30 3/4" 2 4 7-9 .045 216-270 24-28 30 3/4" 1" 30 0-1/8" 1 1 1 .045 270-330 28-32 40 3/4" 2 1 1 .045 270-330 28-32 40 3/4" 2 2 2-3 .045 270-330 28-32 40 3/4" 2 3 4-6 .045 270-330 28-32 40 3/4" 2 4 7-9 .045 270-330 28-32 40 3/4" NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 4 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-102 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 12/10/07 Authorized By: Rick Pfeiffer Date:11-10-08 Revision: 1 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic AWS D1.1 Fig 3.4 B-U2-GF CSA W59 Fig. 10.7 B-U2a-G Prequalified: Yes No JOINTS Type Single V Groove Weld Single Double Weld  Backing No Backing Material N/A Root Opening 0-1/8” Root Face Dimension 1/16” Min. Groove Angle 60 Degree Radius (J-U) N/A Back Gouging Yes Method Air Carbon Arc or Grinding As Fit Up Dimensions R = 0 – 1/8” F = 1/16” - Unlimited A = 50 – 70 Deg. T = Unlimited BASE METALS Specification, Type or Grade See BW -100 Groove Unlimited Fillet N/A in. Pipe Dia. N/A in. POSITION Groove 1G Fillet NA Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : Tungsten Electrode (for GTAW only): Size: N/A Type: N/A FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux N/A Electrode-Flux Class N/A Gas Argon Co2 Composition 92% Argon\ 8% Co2 Flow Rate 24-45 Gas Cup Size 3/4” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Both Number of Electrodes 1 Electrode Spacing – Longitudinal N/A Lateral N/A Angle N/A Contact Tube to Work Dis. 3/4" Peening N/A Interpass Clean Chip and Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS-102 page 2 of 2 As Fit Up Dimensions R = 0 – 1/8” F = 1/16” - Unlimited A = 50 – 70 Deg. T = Unlimited “T” A Root Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed In/Min E.S.O W.F.S Unlimited 55-70 0 – 1/8” 1 All All .045 216-270 24-28 30 3/4" 2 All All .045 216-270 24-28 30 3/4" Unlimited 55-70 0 – 1/8” 1 All All .045 270-330 28-28 40 3/4" 2 All All .045 270-330 28-28 40 3/4" NOTES: Back gouge side 2 before welding. CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-103 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 4/4/06 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 2 Welding Process(es): MCAW & GMAW Type:  Manual  Machine  Semi-Auto  Automatic Supporting PQR No(s). P69SH36 and Prequalified JOINTS Type Groove Single Double Weld  Backing Y Backing Material Copper Root Opening 1/16” Root Face Dimension N/A Groove Angle 45 Degree Radius (J-U) N/A Back Gouging None Method NA__________________ A = 45 Deg. T = 3/4” - 1 1/2” R = 1/16” BASE METALS Specification, Type or Grade See BW -100 Groove 3/4” to 1 1/2” Fillet NA Pipe Dia. __ N/A___in. POSITION Groove 1G Fillet NA Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : E70C-6M use Spray Transfer. ER70S-6 use Globular Transfer FILLER METALS AWS Spec. A 5.18 AWS Class E70C-6M ER70S-6 CSA W48 E491C-6M-H8 ER49S-6 SHIELDING Gas C-10 for E70C-6M Composition 90% Argon 10% Co2 Gas C8 for ER70S-6 Composition 92% Argon\ 8% Co2 Flow Rate 36-67 for C10 and 28-52 for C8 Gas Cup Size See page 2 TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Multipass Number of Electrodes 1 Electrode Spacing – Longitudinal ____ N/A ___ Lateral __ N/A ____ Angle ___ N/A ___ Contact Tube to Work Dis. ¾” Interpass Clean Chip & Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS-103 page 2 of 2 A = 45 Deg. T = 3/4” - 1 1/2” R = 1/16” Notes: Bead numbers 1-4 are E70C-6M. Fill balance of joint with GMAW. “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 3/4”-1 1/2” 45 1/16” 1 1 1 1/16” 380.7- 465.3 30.7- 35.3 8.77- 14.5 3/4” 2 2 1/16” 394.2- 481.8 30.7- 35.3 9.8-16.4 3/4” 3 & 4 3 & 4 1/16” 340.2- 415.8 30.7- 35.3 6.9-11.5 3/4” 3/4”-1 1/2” 45 1/16” 1 5-Finish 5-Finish 0.045 216-270 24-28 30 3/4” 3/4”-1 1/2” 45 1/16” 1 5-Finish 5-Finish 0.045 270-330 28-32 40 3/4” NOTES: Combination of Prequalified and Qualified WPS per AWS 3.6.1 On the Basis of PROCEDURE QUALIFICATION Based on P69SH36 for MCAW CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 2 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-104 Page 1 of 2 WPS. No. BW -100 By: Matt Forney Date: 2/4/00 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: 5 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic Supporting PQR No(s). ________________ Prequalified: Yes No JOINTS Type T-Joint Single Double Weld  Backing N Backing Material N/A Root Opening 0 Root Face Dimension N/A Groove Angle N/A Radius (J-U) N/A Back Gouging N Method ____________________ Fillet Weld sizes - 1/8” to 5/8” BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove __ N/A_ Fillet ______ Pipe Dia. __ N/A___ POSITION Groove N/A Fillet 2F & 1F Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size ____ N/A ___ Type ______ N/A ___________ FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux ______________ Electrode-flux Class ______________ Gas ARGON\CO2 Composition 92% \ 8% Flow Rate 28-52 cfh Gas Cup Size 3\4” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) BOTH Number of Electrodes 1 Electrode Spacing – Longitudinal ____ N/A ___ Lateral __ N/A ____ Angle ___ N/A ___ Contact lube to Work Dis. 3/4 Peening N/A Interpass Clean Chip & Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required N Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS-104 page 2 of 2 Base Metal Thickness 1/8” to unlimited “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1/8" - 0 1 1 1 .045 216-270 24-28 30 3/4" 1/8" - 0 1 1 1 .045 270-330 28-32 40 3/4" 3/16" - 0 1 1 1 .045 216-270 24-28 30 3/4" 3/16" - 0 1 1 1 .045 270-330 28-32 40 3/4" 1/4" - 0 1 1 1 .045 216-270 24-28 30 3/4" 1/4" - 0 1 1 1 .045 270-330 28-32 40 3/4" 5/16" - 0 1 1 1 .045 216-270 24-28 30 3/4" 5/16" - 0 1 1 1 .045 270-330 28-32 40 3/4" 3/8" - 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 2-3 .045 216-270 24-28 30 3/4" 3/8" - 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 2-3 .045 270-330 28-32 40 3/4" 1/2" - 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 2-3 .045 216-270 24-28 30 3/4" 1/2" - 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 2-3 .045 270-330 28-32 40 3/4" 5/8" - 0 1 1 1 .045 216-270 24-28 30 3/4" 1 2 2-3 .045 216-270 24-28 30 3/4" 1 2 4-6 .045 216-270 24-28 30 3/4" 5/8" - 0 1 1 1 .045 270-330 28-32 40 3/4" 1 2 2-3 .045 270-330 28-32 40 3/4" 1 2 4-6 .045 270-330 28-32 40 3/4" NOTES: CW B ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-105 Page 1 of 5 WPS. No. BW -100 By: Matt Forney Date: 2/4/00 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision: __5_______ Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic Ref Code: CSA W47.1, W59, AWS D1.1 Prequalified: Yes No JOINTS Type: Skewed T Joint Single Double Weld  Backing N Backing Material N/A Root Opening 0 Root Face Dimension 0 Groove Angle N/A Radius (J-U) N/A Back Gouging N Method _____N/A____________ See weld standards p. 3.3.6 and 3.4.15 for angle “A” Use weld sizes shown on the weld standards for side 1, 60 ≤ 0 ≤ 90 BASE METALS Specification, Type or Grade See BW -100 Thickness: t = Unlimited Groove: N/A Fillet: See Pages 2-5 in. Pipe Dia. ___N/A____ in. POSITION Groove ____ Fillet 2F & 1F Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : ____N/A___________________ Tungsten Electrode (for GTAW only): Size ___N/A_____ Type ____N/A______________ FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W 48 ER49S-6 B-G 49A 3C G6 SHIELDING Flux ___N/A________ Electrode-flux Class ____N/A________ Gas ARGON\CO2 Composition 92% Argon\ 8% CO2 Flow Rate 28-52 cfh Gas Cup Size 3\4” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Multi and Single Pass Number of Electrodes 1 Electrode Spacing – Longitudinal __N/A______ Lateral __N/A_____ Angle ___N/A____ Contact lube to Work Dis. ¾” Peening N/A Interpass Clean Chip & Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required N Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 105 page 2 of 5 S = Weld size of skewed joint A = Angle between fusion faces (dihedral angle) R = Root opening See weld standards p. 3.3.6 and 3.4.15 for angle “A” Use weld sizes shown on the weld standards for side 1, 60 ≤ 0 ≤ 90 S A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 3/16 0 1 1 1 .045 216-270 24-28 30 3/4" 0 1 1 1 .045 270-330 28-32 40 3/4" 0 2 1 1 .045 216-270 24-28 30 3/4" 0 2 1 1 .045 270-330 28-32 40 3/4" 1/4" 0 1 1 1 .045 216-270 24-28 30 3/4" 0 1 1 1 .045 270-330 28-32 40 3/4" 0 2 1 1 .045 216-270 24-28 30 3/4" 0 2 1 1 .045 270-330 28-32 40 3/4" 5/16" 0 1 1 1 .045 216-270 24-28 30 3/4" 0 1 1 1 .045 270-330 28-32 40 3/4" 0 2 1 1 .045 216-270 24-28 30 3/4" 0 2 1 1 .045 270-330 28-32 40 3/4" 3/8" 0 1 1 1 .045 216-270 24-28 30 3/4" 0 1 2 2-3 .045 216-270 24-28 30 3/4" 0 1 1 1 .045 270-330 28-32 40 3/4" 0 1 2 2-3 .045 270-330 28-32 40 3/4" 3/8" 0 2 1 1 .045 216-270 24-28 30 3/4" 0 2 2 2-3 .045 216-270 24-28 30 3/4" 0 2 1 1 .045 270-330 28-32 40 3/4" 0 2 2 2-3 .045 270-330 28-32 40 3/4" NOTES: Refer to weld standards 3.3.5 & 3.4.15 as applicable for weld size. Side 2 may require edge preparation to maintain the 60 < Ø < 90 needed for welding Fill joint for side 2 weld size. Approved Rick Pfeiffer Date 11-10-08 REV. NO. 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 105 page 3 of 5 S = Weld size of skewed joint A = Angle between fusion faces (dihedral angle) R = Root opening See weld standards p. 3.3.6 and 3.4.15 for angle “A” Use weld sizes shown on the weld standards for side 1, 60 ≤ 0 ≤ 90 S A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 7/16" - 0 1 1 1 .045 216-270 24-28 30 3/4" - 0 1 2 2-3 .045 216-270 24-28 30 3/4" - 0 1 1 1 .045 270-330 28-32 40 3/4" - 0 1 2 2-3 .045 270-330 28-32 40 3/4" 7/16" - 0 2 1 1 .045 216-270 24-28 30 3/4" - 0 2 2 2-3 .045 216-270 24-28 30 3/4" - 0 2 1 1 .045 270-330 28-32 40 3/4" - 0 2 2 2-3 .045 270-330 28-32 40 3/4" 1/2" - 0 1 1 1 .045 216-270 24-28 30 3/4" - 0 1 2 2-3 .045 216-270 24-28 30 3/4" - 0 1 1 1 .045 270-330 28-32 40 3/4" - 0 1 2 2-3 .045 270-330 28-32 40 3/4" 1/2" - 0 2 1 1 .045 216-270 24-28 30 3/4" - 0 2 2 2-3 .045 216-270 24-28 30 3/4" - 0 2 1 1 .045 270-330 28-32 40 3/4" - 0 2 2 2-3 .045 270-330 28-32 40 3/4" 9/16" - 0 1 1 1 .045 216-270 24-28 30 3/4" - 0 1 2 2-3 .045 216-270 24-28 30 3/4" - 0 1 1 1 .045 270-330 28-32 40 3/4" - 0 1 2 2-3 .045 270-330 28-32 40 3/4" NOTES: Refer to weld standards 3.3.5 & 3.4.15 as applicable for weld size. Side 2 may require edge preparation to maintain the 60 < Ø < 90 needed for welding. Fill joint for side 2 weld size. Approved Rick Pfeiffer Date 11-10-08 REV. NO. 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 105 page 4 of 5 S = Weld size of skewed joint A = Angle between fusion faces (dihedral angle) R = Root opening See weld standards p. 3.3.6 and 3.4.15 for angle “A” Use weld sizes shown on the weld standards for side 1, 60 ≤ 0 ≤ 90 S A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 9/16" - 0 2 1 1 .045 216-270 24-28 30 3/4" - 0 2 2 2-3 .045 216-270 24-28 30 3/4" - 0 2 1 1 .045 270-330 28-32 40 3/4" - 0 2 2 2-3 .045 270-330 28-32 40 3/4" 5/8" - 0 1 1 1 .045 216-270 24-28 30 3/4" - 0 1 2 2-3 .045 216-270 24-28 30 3/4" - 0 1 3 4-6 .045 216-270 24-28 30 3/4" 5/8" - 0 2 1 1 .045 270-330 28-32 40 3/4" - 0 2 2 2-3 .045 270-330 28-32 40 3/4" - 0 2 3 4-6 .045 270-330 28-32 40 3/4" 11/16" - 0 1 1 1 .045 216-270 24-28 30 3/4" - 0 1 2 2-3 .045 216-270 24-28 30 3/4" - 0 1 3 4-6 .045 216-270 24-28 30 3/4" - 0 1 4 7-8 .045 216-270 24-28 30 3/4" 11/16" - 0 2 1 1 .045 270-330 28-32 40 3/4" - 0 2 2 2-3 .045 270-330 28-32 40 3/4" - 0 2 3 4-6 .045 270-330 28-32 40 3/4" - 0 2 4 7-8 .045 270-330 28-32 40 3/4" NOTES: Refer to weld standards 3.3.5 & 3.4.15 as applicable for weld size. Side 2 may require edge preparation to maintain the 60 < Ø < 90 needed for welding. Fill joint for side 2 weld size. Approved Rick Pfeiffer Date 11-10-08 REV. NO. 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 105 page 5 of 5 S = Weld size of skewed joint A = Angle between fusion faces (dihedral angle) R = Root opening See weld standards p. 3.3.6 and 3.4.15 for angle “A” Use weld sizes shown on the weld standards for side 1, 60 ≤ 0 ≤ 90 S A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 3/4" - 0 1 1 1 .045 216-270 24-28 30 3/4" - 0 1 2 2-3 .045 216-270 24-28 30 3/4" - 0 1 3 4-6 .045 216-270 24-28 30 3/4" - 0 1 4 7-10 .045 216-270 24-28 30 3/4" 3/4" - 0 2 1 1 .045 270-330 28-32 40 3/4" - 0 2 2 2-3 .045 270-330 28-32 40 3/4" - 0 2 3 4-6 .045 270-330 28-32 40 3/4" - 0 2 4 7-10 .045 270-330 28-32 40 3/4" 7/8" - 0 1 1 1 .045 216-270 24-28 30 3/4" - 0 1 2 2-3 .045 216-270 24-28 30 3/4" - 0 1 3 4-6 .045 216-270 24-28 30 3/4" - 0 1 4 7-10 .045 216-270 24-28 30 3/4" 7/8" - 0 2 1 1 .045 270-330 28-32 40 3/4" - 0 2 2 2-3 .045 270-330 28-32 40 3/4" - 0 2 3 4-6 .045 270-330 28-32 40 3/4" - 0 2 4 7-10 .045 270-330 28-32 40 3/4" - - NOTES: Refer to weld standards 3.3.5 & 3.4.15 as applicable for weld size. Side 2 may require edge preparation to maintain the 60 < Ø < 90 needed for welding. Fill joint for side 2 weld size. CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 5 \\bmc-pdc.behlenmfg.com\pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-106 Page 1 of 5 WPS. No. BW -100 By: Rick Pfeiffer Date: 2/7/05 Authorized By: Rick Pfeiffer Date: 9/21/16 Revision: 6 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto Automatic Prequalified Joint Detail BTC-P4-GF CSA W59 BTC-P4b-9 Prequalified: Yes No JOINTS Type Groove Single Double Weld Backing N Backing Material See BW -100 Root Opening 0 Root Face Dimension 1/8" min Groove Angle 45 Radius (J-U) NA Back Gouging None Method NA BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove 1/4" to Unlimited Fillet in. Pipe Dia. NA in. POSITION Groove 1G Fillet NA Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A 5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas Argon Co2 Composition 92% Argon 8% Co2 Flow Rate 24-45 cfh Gas Cup Size 3/4" TECHNIQUE Stringer or Weave Bead Stinger Multi or Single Pass(per side) Multiple Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. 3/4" Peening None Interpass Clean Chip and Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS-106 page 2 of 5 T1 a R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed "E" Fillet Weld IN/MIN 7/16" 45 0 1 1 1 .045 216-270 24-28 30 1 2 2-3 .045 216-270 24-28 30 5/16" ***** 1 3 4 .045 216-270 24-28 30 3/16" 7/16" 45 0 1 1 1 .045 270-330 28-32 40 1 2 2-3 .045 270-330 28-32 40 5/16" ***** 1 3 4 .045 270-330 28-32 40 3/16" 1/2" 45 0 1 1 1 .045 216-270 24-28 30 1 2 2-3 .045 216-270 24-28 30 3/8" ***** 1 3 4 .045 216-270 24-28 30 1/4" 1/2" 45 0 1 1 1 .045 270-330 28-32 40 1 2 2-3 .045 270-330 28-32 40 3/8" ***** 1 3 4 .045 270-330 28-32 40 1/4" 5/8" 45 0 1 1 1 .045 216-270 24-28 30 1 2 2-3 .045 216-270 24-28 30 1 3 4-5 .045 216-270 24-28 30 1/2" ***** 4 6 .045 216-270 24-28 30 3/8" ***** 5 7-8 .045 216-270 24-28 30 NOTES: (*****) Represents side 1 reinforcement filet weld. As fit up tolerances T1 = 1/4" min - Unlimited R = 0 +1/8" - 1/16" a = 60 deg + 10 deg - 5 deg T2 = unlimited f = 1/8 min + 1/16" weld size E = S Approved Rick Pfeiffer Date 9/21/16 REV. NO. 6 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS-106 page 3 of 5 As fit up tolerances T1 = 1/4" min - Unlimited R = 0 +1/8" - 1/16" a = 60 deg + 10 deg - 5 deg T2 = unlimited f = 1/8 min + 1/16" weld size E = S “T1” a R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed "E" Fillet Weld IN/MIN 5/8" 45 0 1 1 1 .045 279-330 28-32 40 1 2 2-3 .045 279-330 28-32 40 1 3 4-5 .045 279-330 28-32 40 1/2" ***** 4 6 .045 279-330 28-32 40 3/8" ***** 5 7-8 .045 279-330 28-32 40 3/4" 45 0 1 1 1 .045 216-270 24-28 30 1 2 2-3 .045 216-270 24-28 30 1 3 4-5 .045 216-270 24-28 30 1 4 6-7 .045 216-270 24-28 30 1 5 8-9 .045 216-270 24-28 30 5/8" ***** 1 6 10 .045 216-270 24-28 30 ***** 1 7 11-12 .045 216-270 24-28 30 1/2" 3/4" 45 0 1 1 1 .045 270-330 28-32 40 1 2 2-3 .045 270-330 28-32 40 1 3 4-5 .045 270-330 28-32 40 1 4 6-7 .045 270-330 28-32 40 1 5 8-9 .045 270-330 28-32 40 5/8" ***** 1 6 10 .045 270-330 28-32 40 ***** 1 7 11-12 .045 270-330 28-32 40 1/2" NOTES: (*****) Represents side 1 reinforcement filet weld. Approved Rick Pfeiffer Date 11-10-08 REV. NO. 5 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS-106 page 4 of 5 As fit up tolerances T1 = 1/4" min - Unlimited R = 0 +1/8" - 1/16" a = 60 deg + 10 deg - 5 deg T2 = unlimited f = 1/8 min + 1/16" weld size E = S “T1” a R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed "E" Fillet Weld IN/MIN 7/8" 45 0 1 1 1 .045 216-270 24-28 30 1 2 2-3 .045 216-270 24-28 30 1 3 4-5 .045 216-270 24-28 30 1 4 6-7 .045 216-270 24-28 30 1 5 8-9 .045 216-270 24-28 30 1 6 10-11 .045 216-270 24-28 30 5/8" ***** 1 6 12 .045 216-270 24-28 30 ***** 1 7 13-14 .045 216-270 24-28 30 1/2" 7/8" 45 0 1 1 1 .045 270-330 28-32 40 1 2 2-3 .045 270-330 28-32 40 1 3 4-5 .045 270-330 28-32 40 1 4 6-7 .045 270-330 28-32 40 1 5 8-9 .045 270-330 28-32 40 1 6 10-11 .045 270-330 28-32 40 5/8" ***** 1 6 12 .045 270-330 28-32 40 ***** 1 7 13-14 .045 270-330 28-32 40 1/2" NOTES: (*****) Represents side 1 reinforcement filet weld. Approved Rick Pfeiffer Date 9/21/16 REV. NO. 6 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS-106 page 5 of 5 As fit up tolerances T1 = 1/4" min - Unlimited R = 0 +1/8" - 1/16" a = 60 deg + 10 deg - 5 deg T2 = unlimited f = 1/8 min + 1/16" weld size E = S “T1” a R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed "E" Fillet Weld IN/MIN 1" 45 0 1 1 1 .045 216-270 24-28 30 1 2 2-3 .045 216-270 24-28 30 1 3 4-5 .045 216-270 24-28 30 1 4 6-7 .045 216-270 24-28 30 1 5 8-9 .045 216-270 24-28 30 1 6 10-11 .045 216-270 24-28 30 1 6 12-13 .045 216-270 24-28 30 7/8" ***** 1 7 14 .045 216-270 24-28 30 ***** 1 8 15-16 .045 216-270 24-28 30 ***** 1 9 17-18 .045 216-270 24-28 30 5/8" 7/8" 45 0 1 1 1 .045 270-330 28-32 40 1 2 2-3 .045 270-330 28-32 40 1 3 4-5 .045 270-330 28-32 40 1 4 6-7 .045 270-330 28-32 40 1 5 8-9 .045 270-330 28-32 40 1 6 10-11 .045 270-330 28-32 40 1 6 12-13 .045 270-330 28-32 40 7/8" ***** 1 7 14 .045 270-330 28-32 40 ***** 1 8 15-16 .045 270-330 28-32 40 ***** 1 9 17-18 .045 270-330 28-32 40 5/8" NOTES: (*****) Represents side 1 reinforcement filet weld. CWB ENGINEER Approved Rick Pfeiffer Date 9/21/16 REV. NO. 6 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-107 Page 1 of 2 WPS No. BW -100 By: Rick Pfeiffer Date: 8/16/06 Authorized By: Rick Pfeiffer Date: 11-10-08 Revision 1 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic B-L1b-GF (AWS D1.1 Fig. 3.4) / B-L1b-G (W59 Fig. 10.7) Prequalified: Yes No JOINTS Type: Square Groove Single Double Weld  Backing: N Backing Material NA Root Opening 0-1/8” Root Face Dimension 3/8” max Groove Angle NA Radius (J-U) NA Back Gouging Yes Method Air Carbon Arc or Grinder BASE METALS Specification, Type or Grade See BW -100 Thickness Groove 3/8” Max Fillet NA in. Pipe Dia. NA in. POSITION Groove 1G Fillet NA Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : __________________________ Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux NA Electrode-flux Class NA Gas Argon Co2 Composition 92% Argon/ 8% CO2 Flow Rate 28-52 cfh Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Both Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ¾” Peening None Interpass Clean Chip & Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY WELD PROCEDURE SPEC. WPS-107 Page 2 of 2 A = Grove Angle “T” A R Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S in./min. 1/8” - 3/8” 0 0-1/8” 1 All All 0.045 216-270 24-28 30 3/4” 2 All All 0.045 216-270 24-28 30 3/4” 1/8” - 3/8” 0 0-1/8” 1 All All 0.045 270-330 28-32 40 3/4” 2 All All 0.045 270-330 28-32 40 3/4” NOTES: Back Gouge side 2 to sound metal before welding. CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-108 Page 1 of 2 WPS. No. BW -100 By: Rick Pfeiffer Date: 12/12/07 Authorized By: Rick Pfeiffer Date:11-10-08 Revision: 1 Welding Process(es): GMAW Type:  Manual  Machine  Semi-Auto  Automatic B-U3-GF (AWS D1.1 Fig. 3.4) / W59 Fig. 10.7 B-U36 Prequalified: Yes No JOINTS Type: Double V Groove Weld Single Double Weld  Backing No Backing Material None Root Opening 0 – 1/8” Root Face Dimension 0 – 1/8” Groove Angle 60-70 Radius (J-U) N/A Back Gouging Yes Method _Air Carbon Arc or Grinder_ As Fit up Dimensions R = 0 – 1/8” F = “Unlimited” S1 and S2 not limited A = B = 60-70 Degrees BASE METALS Specification, Type or Grade See BW -100 Thickness: Groove: 1/8” - Unlimited Fillet: N/A in. Pipe Dia. N/A in. POSITION Groove G1 Fillet N/A Vertical Progression  Up  Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only)  Short-Circuiting  Globular  Spray Current:  AC  DCEP  DCEN  Pulsed Other : Tungsten Electrode (for GTAW only): Size N/A Type N/A FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 ER49S-6 SHIELDING Flux N/A Electrode-flux Class N/A Gas Argon Co2 Composition 92% Argon\ 8% Co2 Flow Rate 28-52 Gas Cup Size 3\4” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Both Number of Electrodes 1 Electrode Spacing – Longitudinal N/A Lateral N/A Angle N/A Contact lube to Work Dis. 3/4" Peening None Interpass Clean Chip & Brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature N/A Time N/A \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS-108 page 2 of 2 As Fit Up Dimensions R = 0 – 1/8” F = “Unlimited” S1 and S2 not limited A = B = 55 – 70 Deg. “T” A Root Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed In/Min E.S.O W.F.S Unlimited 60-70 0 – 1/8” 1 All All .045 216-270 24-28 30 3/4" 2 All All .045 216-270 24-28 30 3/4" Unlimited 60-70 0 – 1/8” 1 All All .045 270-330 28-32 40 3/4" 2 All All .045 270-330 28-32 40 3/4" NOTES: Back gouge side 2 to sound metal before welding. CWB ENGINEER Approved Rick Pfeiffer Date 11-10-08 REV. NO. 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 109 Page 1 of 2 WPS. No. 109 By: Rick Pfeiffer Date: 12/1/08 Authorized By: Rick Pfeiffer Date: 7/29/09 Revision: 1 Ref Standard: CSA W47.1, CSA W59 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto  Automatic Supporting PQR No(s). None Prequalified: Yes No JOINTS Type Fillet Weld Single Double Weld Backing None Backing Material NA Root Opening NA Root Face Dimension NA Groove Angle NA Radius (J-U) NA Back Gouging None Method NA BASE METALS Specification, Type or Grade see BW -100 Groove NA Fillet 5/16” in. Pipe Dia. 2.875 and 3.50 in. POSITION Groove NA Fillet 2F Rotated Pipe Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular  Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W48 B-G 49A 3 C G8 SHIELDING Flux None Electrode-flux Class NA Gas C8 Composition 92% Argon 8% Co2 Flow Rate 36-50 Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Multiple Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ½” -3/4” Peening None Interpass Clean Chip and brush PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 109 page 2 of 2 T “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 5/16” 0 0 1 1-2 1-3 .045 234-286 25-29 430 ¾” NOTES: Welding must be done with the electrode at the 12:00 position. CWB ENGINEER Approved Rick Pfeiffer Date 7/29/09 Revision 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 110 Page 1 of 2 WPS. No. 110 By: Rick Pfeiffer Date: 12/1/08 Authorized By: Rick Pfeiffer Date: 7/29/09 Revision: 1 Ref Standard: CSA W47.1, CSA W59 Welding Process(es): GMAW Type: Manual Machine  Semi-Auto  Automatic Supporting PQR No(s). None Prequalified: Yes No JOINTS Type Fillet Weld Single Double Weld Backing None Backing Material NA Root Opening NA Root Face Dimension NA Groove Angle NA Radius (J-U) NA Back Gouging None Method NA BASE METALS Specification, Type or Grade see BW -100 Groove NA Fillet 5/16” in. Pipe Dia. 2.875 and 3.50 in. POSITION Groove NA Fillet 2F Rotated Pipe Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular  Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA W46 B-G 49A 3 C G8 SHIELDING Flux None Electrode-flux Class NA Gas C8 Composition 92% Argon 8% Co2 Flow Rate 36-50 Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. ½” -3/4” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 110 page 2 of 2 T “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 5/16” 0 0 1 1-2 1-3 .052 279 - 341 27 - 31 430 ¾” NOTES: Welding must be done with the electrode at the 12:00 position. CWB ENGINEER Approved Rick Pfeiffer Date 7/29/09 Revision 1 \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS- 112 Page 1 of 2 WPS. No. 112 By: Rick Pfeiffer Date: 5/24/09 Authorized By: Rick Pfeiffer Date: 7/29/09 Revision: 1 Ref Standard: CSA W47.1 CSAW59 Welding Process(es): GMAW Type: Manual Machine Semi-Auto  Automatic Supporting PQR No(s). NA Prequalified: Yes No JOINTS Type Fillet Single Double Weld Backing None Backing Material NA Root Opening NA Root Face Dimension NA Groove Angle NA Radius (J-U) NA Back Gouging None Method NA BASE METALS Specification, Type or Grade see See BW -100 Groove NA Fillet 1/8” – 5/16” in. Pipe Dia. NA in. POSITION Groove NA Fillet 1F 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular Spray Current: AC  DCEP DCEN Pulsed Other : Tungsten Electrode (for GTAW only): Size NA Type NA FILLER METALS AWS Spec. A5.18 AWS Class ER70S-6 CSA ER49S-6 B-G 49A 3C G6 SHIELDING Flux None Electrode-flux Class NA Gas C8 Composition 92% Argon 8% Co2 Flow Rate 24-45 Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Stringer Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. NA Peening None Interpass Clean NA PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA \\bmc-pdc.behlenmfg.com \pride\Behlen MFG.CO\Central\Quality Systems\Welding Folder\Buildings 09\wps_weld_manual\wps\WPS3-9-2020.doc BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 112 page 2 of 2 T = Weld size “T” A Gap Side Layer No. Bead No. Wire Dia. AMPS VOLTS Speed E.S.O W.F.S IN/MIN 1/8” – 5/16” 0 0 1 1 1 .045 22.2-25.5 ¾” 332-406 NOTES: CWB ENGINEER Approved Rick Pfeiffer Date 7/29/09 Revision 1 BEHLEN MFG. CO. WELDING PROCEDURE SPECIFICATION WPDS No. WPS-117 Page 1 of 2 WPS. No. 117 By: Rick Pfeiffer Date: 7/16/18 Authorized By: Rick Pfeiffer Date: 8/6/18 Revision: 1 Welding Process(es): GMAW Type: Manual Machine Semi-Auto  Automatic Supporting PQR No(s). Prequalified:  Yes No JOINTS Type Fillet Single Double Weld Backing NA Backing Material NA Root Opening NA Root Face Dimension NA Groove Angle NA Radius (J-U) NA Back Gouging None Method NA BASE METALS Specification, Type or Grade see See BW -100 Groove NA Fillet 1/8”-5/16” in. Pipe Dia. NJA in. POSITION Groove NA Fillet 1F, 2F Vertical Progression Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (for GMAW only) Short-Circuiting Globular  Spray Current: AC  DCEP DCEN  Pulsed Other : Welding equipment is a Lincoln Electric Power Wave i400. Tungsten Electrode (for GTAW only): Size Type FILLER METALS AWS Spec. A5-18 AWS Class ER70S-6 CSA Spec. W48 CSA ER49S-6 B-G 49A 3 C1 S6 SHIELDING Flux None Electrode-flux Class NA Gas C8 CSA: Composition 92% Argon 8% Co2 Flow Rate 24-45 CFH Gas Cup Size ¾” TECHNIQUE Stringer or Weave Bead Both Multi or Single Pass(per side) Single Number of Electrodes 1 Electrode Spacing – Longitudinal NA Lateral NA Angle NA Contact Tube to Work Dis. 5/8” Peening None Interpass Clean None PREHEAT Preheat Temp. and Interpass Temp. Min. See BW -100 Preheat Note: CSA W59 Table 5.3 POSTWELD HEAT TREATMENT PWHT Required None Temperature NA Time NA BEHLEN MFG. COMPANY Weld Procedure Spec. WPS- 117 page 2 of 2 T = Weld Size Material Thickness 1/8” to Unlimited. Maximum single pass fillet weld size is 5/16”. “T” Program No. Schedule Side Layer No. Bead No. Wire Dia. AMPS Trim Speed IN/MIN E.S.O W.F.S 1/8”-5/16” 22 1 1 1 1 .045 279-341 .95 37-62 5/8” 450-550 1/8”-5/16” 22 2 1 1 1 .045 162-198 .9 37-62 5/8” 270-330 1/8”-5/16” 22 3 1 1 1 .045 141-172 .9 26-44 5/8” 202-247 1/8”-5/16” 22 4 1 1 1 .045 187-229 .9 26-44 5/8” 360-440 NOTES: Referenced Standards: AWS D1.1 AWS A5-18 CSA W59 CSA W48 CWB ENGINEER Approved Rick Pfeiffer Date 7/16/18