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PRODUCT SPECS - 17-00114 - 323 S 3rd E - Solar
Hyundai Solar Module www.hhi-green.com/solar/en High Quality • IEC 61215 (Ed.2) and IEC 61730 by VDE • UL listed (UL 1703), Type 1 for Class A Fire Rating • Output power tolerance +3/-0 % • ISO 9001:2000, ISO 14001:2004 and ISO 50001:2011 Certified • OHSAS 18001:2007 Certified • Advanced Mechanical Test (8,000 Pa) Passed (IEC) / Mechanical Load Test (40 lbs/ft2) Passed (UL) • Ammonia Corrosion Resistance Test Passed • IEC 61701 (Salt Mist Corrosion Test) Passed Limited Warranty • 1st year: 97 % • After 2nd year: 0.7 % annual degradation 80.2 % for 25 years ▶Please refer to the Hyundai Limited Warranty for more details. ※Important Notice on Warranty The warranties apply only to the PV modules with Hyundai Heavy Industries Co., Ltd.'s logo (shown below) and product serial number on it. Mechanical Characteristics Dimensions 998 mm (39.29”)(W) × 1,640 mm (64.57”)(L) × 35 mm (1.38”)(H) Weight Approx. 18.7 kg (41.2 lbs) Solar cells 60 cells in series (6 ×10 matrix) with PERL technology (Hyundai cell, Made in Korea) Output cables 4 mm2 (12AWG) cables with polarized weatherproof connectors, IEC certified (UL listed), Length 1.0 m (39.4”) Junction box IP67, weatherproof, IEC certified (UL listed) Bypass diodes 3 bypass diodes to prevent power decrease by partial shade Construction Front : Anti-reflective coating low-iron tempered glass, 3.2 mm (0.126”) Encapsulant : EVA Back Sheet : Weatherproof film Frame Clear anodized aluminum alloy type 6063 (Black) Hyundai Heavy Industries was founded in 1972 and is a Fortune 500 company. The company employs more than 48,000 people, and has a global leading 7 business divisions with sales of 51.3 Billion USD in 2013. As one of our core businesses of the company, Hyundai Heavy Industries is committed to develop and invest heavily in the field of renewable energy. Hyundai Solar is the largest and the longest standing PV cell and module manufacturer in South Korea. We have 600 MW of module production capacity and provide high-quality solar PV products to more than 3,000 customers worldwide. We strive to achieve one of the most efficient PV modules by establishing an R&D laboratory and investing more than 20 Million USD on innovative technologies. PERL Black-Series Mono-crystalline Type HiS-S275RG (BK) | HiS-S280RG (BK) | HiS-S285RG (BK) Multi-crystalline Type HiS-M260RG (BK) | HiS-M265RG (BK) | HiS-M270RG (BK) ※Several models are under certification process. [ Printed Date : December 2015 ] Sales & Marketing Hyundai Bldg., 75, Yulgok-ro, Jongno-gu, Seoul 03058, Korea Tel : +82-2-746-4671, 7635, 8556 Fax : +82-2-746-7675 ※All data at STC (Standard Test Conditions). Above data may be changed without prior notice. HiS-M RG(BK) 260 265 270 Nominal output (Pmpp)W 260 265 270 Voltage at Pmax (Vmpp)V 31.1 31.3 31.4 Current at Pmax (Impp)A 8.4 8.5 8.6 Open circuit voltage (Voc)V 37.7 37.9 38.0 Short circuit current (Isc)A 8.9 9.1 9.2 Output tolerance %+3/-0 No. of cells & connections pcs 60 in series Cell type -6” Multi-crystalline silicon with PERL technology (Hyundai cell, Made in Korea) Module efficiency %15.9 16.2 16.5 Temperature coefficient of Pmpp %/K -0.41 -0.41 -0.41 Temperature coefficient of Voc %/K -0.32 -0.32 -0.32 Temperature coefficient of Isc %/K 0.039 0.039 0.039 | Multi-crystalline Type | ※All data at STC (Standard Test Conditions). Above data may be changed without prior notice. HiS-S RG(BK) 275 280 285 Nominal output (Pmpp)W 275 280 285 Voltage at Pmax (Vmpp)V 31.6 31.7 31.8 Current at Pmax (Impp)A 8.7 8.8 8.9 Open circuit voltage (Voc)V 38.4 38.5 38.7 Short circuit current (Isc)A 9.3 9.4 9.5 Output tolerance %+3/-0 No. of cells & connections pcs 60 in series Cell type -6” Mono-crystalline silicon with PERL technology (Hyundai cell, Made in Korea) Module efficiency %16.8 17.1 17.4 Temperature coefficient of Pmpp %/K -0.42 -0.42 -0.42 Temperature coefficient of Voc %/K -0.30 -0.30 -0.30 Temperature coefficient of Isc %/K 0.047 0.047 0.047 | Mono-crystalline Type | Nominal Operating Cell Temperature 46˚C ± 2 Operating Temperature -40 - 85˚C Maximum System Voltage DC 1,000 V (IEC) DC 600 V (UL) Maximum Reverse Current 15 A 7.5 (0.3”) 8 (0.32”) 4 ( 0 . 1 6 ” ) 11 ( 0 . 4 3 ” ) 8-Ø7 SLOT THRU SECTION C-C DETA IL B DETA IL A 18 (0.71”)11 (0.43”) 1, 6 4 0 ( 6 4 . 5 7 ” ) A B (+)(-) 1,000 mm (39.37”) 4 mm2 CABLE & CONNECTOR 1,000 mm (39.37”) 4 mm2 CABLE & CONNECTOR GROUND MARK 4 X Ø4.2 GROUND HOLE C C 4 X Ø7-L11 HOLES 998 (39.29”) 54 8 ( 2 1 . 5 7 ” ) 954 (37.56”) 253 (9.96”) 36 0 ( 1 4 . 1 7 ” ) 80 0 ( 3 1 . 4 9 ” ) 60 (2.4”) 35 ( 1 . 3 8 ” ) 30 (1.18”)1.8 (0.07”) 1,000 W/m2 0 0510 15 20 25 30 35 40 45 1 2 3 4 5 6 7 8 9 10 5˚C 25˚C 45˚C 65˚C 0 01015255203035454050 1 2 3 4 5 6 7 8 9 10 Current [A] Voltage [V]Current [A] Voltage [V] 1,000 W/m2 800 W/m2 600 W/m2 400 W/m2 200 W/m2 | Module Diagram | | I-V Curves | (unit : mm, inch) | Installation Safety Guide | • Only qualified personnel should install or perform maintenance. • Be aware of dangerous high DC voltage. • Do not damage or scratch the rear surface of the module. • Do not handle or install modules when they are wet. Electrical Characteristics IN V E R T E R S www.solaredge.us SolarEdge Single Phase Inverters For North America SE3000A-US / SE3800A-US / SE5000A-US / SE6000A-US / SE7600A-US / SE10000A-US / SE11400A-US USA - GERMANY - ITALY - FRANCE - JAPAN - CHINA - AUSTRALIA - THE NETHERLANDS - UK - ISRAEL 12-25 The best choice for SolarEdge enabled systems Integrated arc fault protection for NEC 2011 690.11 compliance Rapid shutdown for NEC 2014 690.12 Superior efficiency (98%) Small, lightweight and easy to install on provided bracket Built-in module-level monitoring Internet connection through Ethernet or Wireless Outdoor and indoor installation Fixed voltage inverter, DC/AC conversion only Pre-assembled Safety Switch for faster installation Optional – revenue grade data, ANSI C12.1 © SolarEdge Technologies, Inc. All rights reserved. SOLAREDGE, the SolarEdge logo, OPTIMIZED BY SOLAREDGE are trademarks or registered trademarks of SolarEdge Technologies, Inc. All other trademarks mentioned herein are trademarks of their respective owners. Date: 01/2016. V.02. Subject to change without notice. Single Phase Inverters for North America SE3000A-US / SE3800A-US / SE5000A-US / SE6000A-US / SE7600A-US / SE10000A-US / SE11400A-US SE3000A-US SE3800A-US SE5000A-US SE6000A-US SE7600A-US SE10000A- US SE11400A-US OUTPUT Nominal AC Power Output 3000 3800 5000 6000 7600 9980 @ 208V 10000 @240V 11400 VA Max. AC Power Output 3300 4150 5400 @ 208V 5450 @240V 6000 8350 10800 @ 208V 10950 @240V 12000 VA AC Output Voltage Min.-Nom.-Max.(1) 183 - 208 - 229 Vac --3 --3 - AC Output Voltage Min.-Nom.-Max.(1) 211 - 240 - 264 Vac 3 3 3 3 3 3 3 AC Frequency Min.-Nom.-Max.(1) 59.3 - 60 - 60.5 Hz Max. Continuous Output Current 12.5 16 24 @ 208V 21 @ 240V 25 32 48 @ 208V 42 @ 240V 47.5 A GFDI Threshold 1 A Utility Monitoring, Islanding Protection, Country Configurable Thresholds Yes Yes INPUT Maximum DC Power (STC)4050 5100 6750 8100 10250 13500 15350 W Transformer-less, Ungrounded Yes Max. Input Voltage 500 Vdc Nom. DC Input Voltage 325 @ 208V / 350 @ 240V Vdc Max. Input Current(2) 9.5 13 16.5 @ 208V 15.5 @ 240V 18 23 33 @ 208V 30.5 @ 240V 34.5 Adc Max. Input Short Circuit Current 45 Adc Reverse-Polarity Protection Yes Ground-Fault Isolation Detection 600k Sensitivity Maximum Inverter Efficiency 97.7 98.2 98.3 98.3 98 98 98 % CEC Weighted Efficiency 97.5 98 97 @ 208V 98 @ 240V 97.5 97.5 97 @ 208V 97.5 @ 240V 97.5 % Nighttime Power Consumption < 2.5 < 4 W ADDITIONAL FEATURES Supported Communication Interfaces RS485, RS232, Ethernet, ZigBee (optional) Revenue Grade Data, ANSI C12.1 Optional(3) Rapid Shutdown – NEC 2014 690.12 Yes STANDARD COMPLIANCE Safety UL1741, UL1699B, UL1998 , CSA 22.2 Grid Connection Standards IEEE1547 Emissions FCC part15 class B INSTALLATION SPECIFICATIONS AC output conduit size / AWG range 3/4” minimum / 16-6 AWG 3/4” minimum / 8-3 AWG DC input conduit size / # of strings / AWG range 3/4” minimum / 1-2 strings / 16-6 AWG 3/4” minimum / 1-3 strings / 14-6 AWG Dimensions with Safety Switch (HxWxD) 30.5 x 12.5 x 7.2 / 775 x 315 x 184 30.5 x 12.5 x 10.5 / 775 x 315 x 260 in / mm Weight with Safety Switch 51.2 / 23.2 54.7 / 24.7 88 .4 / 40.1 lb / kg Cooling Natural Convection Natural convection and internal fan (user replaceable) Fans (user replaceable) Noise < 25 < 50 dBA Min.-Max. Operating Temperature Range -13 to +140 / -25 to +60 (-40 to +60 version available(4)) ˚F / ˚C Protection Rating NEMA 3R (1) For other regional settings please contact SolarEdge support. (2) A higher current source may be used; the inverter will limit its input current to the values stated.(3) Revenue grade inverter P/N: SExxxxA-US000NNR2 (for 7600W inverter:SE7600A-US002NNR2).(4) -40 version P/N: SExxxxA-US000NNU4 (for 7600W inverter:SE7600A-US002NNU4). PO W E R O P T I M I Z E R SolarEdge Power Optimizer Module Add-On P300 / P350 / P404 / P405 / P500 PV power optimization at the module-level Up to 25% more energy Superior efficiency (99.5%) Mitigates all types of modules mismatch-loss, from manufacturing tolerance to partial shading Flexible system design for maximum space utilization Fast installation with a single bolt Next generation maintenance with module level monitoring Module-level voltage shutdown for installer and firefighter safety www.solaredge.comUSA - CANADA - GERMANY - ITALY - FRANCE - JAPAN - CHINA - AUSTRALIA - THE NETHERLANDS - UK - ISRAEL © SolarEdge Technologies, Inc. All rights reserved. SOLAREDGE, the SolarEdge logo, OPTIMIZED BY SOLAREDGE are trademarks or registered trademarks of SolarEdge Technologies, Inc. All other trademarks mentioned herein are trademarks of their respective owners. Date: 12/2015. V.01. Subject to change without notice. P300 (for 60-cell modules) P350 (for high-power 60-cell and for 72-cell modules) P500 (for 96-cell modules) P404 (for 60-cell and 72-cell, short strings) P405 (for thin film modules) INPUT Rated Input DC Power(1)300 350 500 405 405 W Absolute Maximum Input Voltage (Voc at lowest temperature)48 60 80 80 125 Vdc MPPT Operating Range 8 - 48 8 - 60 8 - 80 12.5 - 80 12.5 - 105 Vdc Maximum Continuous Input Current (Isc)10 11 10.1 Adc Maximum Efficiency 99.5 % Weighted Efficiency 98.8 % Overvoltage Category II OUTPUT DURING OPERATION (POWER OPTIMIZER CONNECTED TO OPERATING SOLAREDGE INVERTER) Maximum Output Current 15 Adc Maximum Output Voltage 60 85 Vdc OUTPUT DURING STANDBY (POWER OPTIMIZER DISCONNECTED FROM SOLAREDGE INVERTER OR SOLAREDGE INVERTER OFF) Safety Output Voltage per Power Optimizer 1 Vdc STANDARD COMPLIANCE EMC FCC Part15 Class B, IEC61000-6-2, IEC61000-6-3 Safety IEC62109-1 (class II safety), UL1741 RoHS Yes Fire Safety VDE-AR-E 2100-712:2013-05 INSTALLATION SPECIFICATIONS Maximum Allowed System Voltage 1000 Vdc Dimensions (W x L x H) 128 x 152 x 27.5 / 5 x 5.97 x 1.08 128 x 152 x 35 / 5 x 5.97 x 1.37 128 x 152 x 43 / 5 x 5.97 x 1.69 128 x 152 x 50 / 5 x 5.97 x 1.96 mm / in Weight (including cables) 760 / 1.7 830 / 1.8 994 / 2.1 1064 / 2.3 gr / lb Input Connector MC4(2) Output Connector MC4 Output Wire Length 0.95 / 3.0 1.2 / 3.9 m / ft Operating Temperature Range -40 - +85 / -40 - +185 ˚C / ˚F Protection Rating IP68 / NEMA6P Relative Humidity 0 - 100 % SolarEdge Power Optimizer Module Add-On P300 / P350 / P404 / P405 / P500 (1) Rated STC power of the module. Module of up to +5% power tolerance allowed. (2) For other connector types please contact SolarEdge. PV SYSTEM DESIGN USING A SOLAREDGE INVERTER(3)SINGLE PHASE THREE PHASE Minimum String Length (Power Optimizers) P300,P350,P500 8 16 P404,P405 6 13 Maximum String Length (Power Optimizers)25 50 Maximum Power per String 5250 11250 W Parallel Strings of Different Lengths or Orientations Yes (3) It is not allowed to mix P404/P405 with P300/P350/P500/P600/P700 in one string. Rapid Shutdown Kit Installation - MAN-01-00186-1.6 1 Rapid Shutdown Kit - Installation and Configuration (Single Phase Inverters) This document describes how to install the rapid shutdown kit in the SolarEdge Safety Switch, and how to enable the rapid shutdown feature in the inverter in order to provide the functionality described in the Rapid Shutdown clause of NEC2014 690.12 (1) through (4). Kit Contents Rapid shutdown cables Micro-SD card and SD card adapter with firmware files (Note: DO NOT THROW AWAY THE CARD AND THE ADAPTER; keep them for installation of other rapid shutdown kits) Cable Installation Perform this procedure before connecting the strings to the Safety Switch [Chapter 4: Connecting the AC and the Strings to the Safety Switch in the SolarEdge Installation Guide]. 1 Turn the inverter ON/OFF switch to OFF. If installing the kit in an inverter that is already operating, wait until the LCD indicates that the DC voltage is safe (<50V), or wait five minutes before continuing to the next step. 2 Turn the Safety Switch and the AC switch on the main circuit board to OFF. WARNING! If you cannot see the inverter panel, or if a malfunction is indicated on the LCD panel, wait five minutes for the input capacitors of the inverter to discharge. 3 Loosen the four Allen screws on the front cover of the Safety Switch, and open the cover. 4 Carefully disconnect the two DC cables from the left side of the switch and from the DC connection spring clamp terminals, as illustrated below1. Use a standard straight-bladed screwdriver to disconnect the cables from the terminals. Figure 1: Inside the AC/DC Safety Switch 1 The internal components may vary depending on the Safety Switch model; the figures in this documents show the AC/DC Safety Switch for single phase 7.6-11.4 kW inverters. DC connection terminals Disconnect here Disconnect here Switch terminal block Rapid Shutdown Kit - Installation and Configuration (Single Phase Inverters) Rapid Shutdown Kit Installation - MAN-01-00186-1.6 2 5 The rapid shutdown cables have a resistor connected to one end (on the red cable). Connect these ends to the switch, making sure that the red and black cables are reversed relative to the cables connected at the top of the switch (going into the DC side conduit between the inverter and the Safety Switch), as detailed below. Apply a torque of 2 N*m (18 lb*in): If the cables at the top are red and black from left to right, connect as shown below. Figure 2: Rapid shutdown cable connected – option 1 If the cables at the top are black and red from left to right, connect as shown below. Figure 3: Rapid shutdown cable connected – option 2 6 Use a standard straight-bladed screwdriver to connect the other end of the rapid shutdown cables to the DC connection spring-clamp terminals: Connect the black cable from the switch to the DC- terminal block, and connect the red cable from the switch to the DC+ terminal block. 7 Check that the cables are located and connected in the correct positions to ensure the rapid shutdown functionality. 8 Close the cover: Attach the switch cover and secure it by tightening the four screws with a torque of 0.9 ft.*lb / 1.2 N*m. Red (+) Black (-) Black (-) DC+ DC- Red (+) with rapid shutdown resistor Black (-) Red (+) Black (-) Red (+) with rapid shutdown resistor DC+ DC- Rapid Shutdown Kit - Installation and Configuration (Single Phase Inverters) Rapid Shutdown Kit Installation - MAN-01-00186-1.6 3 Inverter Software Compatibility Check and Upgrade Perform this procedure after activating the inverter [Step 1 in Chapter 5: Commissioning the Installation of the SolarEdge Installation Guide], and before pairing (Step 2 in Chapter 5 of the SolarEdge Installation Guide). To use the rapid shutdown feature, the inverter communication board firmware (CPU) must be: Version 2.0700 or higher, if the CPU version is 2.0xxx Version 3.0700 or higher, if the CPU version is 3.0xxx ► To check the inverter CPU version: 1 Verify that the inverter has been activated using the activation card supplied with the inverter. 2 Press the LCD light button short presses until the screen below is reached. ID: # # # # # # # # # # DSP1/ 2 : x . x x x x / x .x x x x C P U : 0 0 0 2 .0 7 0 0 C o u n t r y : X X X X X 3 Check the CPU version number. If lower than 2.0700, upgrade the inverter software as described below; otherwise proceed to “Power Optimizer Pairing”. ► To upgrade the inverter software: Use the supplied SD card adapter or the micro-SD card, which can be removed from the adapter, according to the activation card slot on your inverter communication board, labeled . 1 Verity that the AC breaker connected to the inverter is OFF. 2 Open the inverter cover’s six Allen screws and carefully pull the cover horizontally before lowering it, as described in its manual. 3 Insert the card into the card slot on the communication board. If the communication board has an SD card slot, use the supplied SD card adapter. If there is a micro-SD card slot, remove the micro-SD card from the adaptor and insert it. 4 Close the inverter cover and turn the AC on. If upgrade is required (as described above), it starts automatically. 5 Wait for the message "Done" to be displayed on the LCD. 6 Verify the correct version as described above. 7 Remove the card from the inverter and keep it for additional kit installations. Power Optimizer Pairing Pairing at this stage will reprogram the power optimizers to perform rapid shutdown. 1 Verify that the ON/OFF switch at the bottom of the inverter is OFF. 2 Turn ON the AC breaker and the Safety Switch. 3 Perform Pairing as described in Step 2: Pairing, of Chapter 5: Commissioning of the SolarEdge Installation Guide. Enabling Rapid Shutdown There is an option in setup mode to enable the functionality of rapid shutdown. 1 Verify that the ON/OFF switch at the bottom of the inverter is ON. 2 Enter Setup mode by pressing and holding the LCD light button. 3 Select Maintenance Optimizer Conf. Set Rapid Shutdown. NOTE: Whenever replacing, removing or adding a component in the string, perform Pairing and rapid shutdown setting. Troubleshooting If the inverter does not enter production mode and the LCD displays Night Mode, the connection order of the rapid shutdown cables may be incorrect. Recheck the cables and make sure that the rapid shutdown cables connected to the bottom of the switch are reversed relative to the cables connected at the top of the switch (see Figure 2 and Figure 3). Tech Brief Rapid & Secure Solar Attachments IronRidge FlashFoot™ is an all-in-one solar mounting product for composition shingle roofs that eliminates the need for separate standoffs, flashings, and L-feet. FlashFoot incorporates a number of structural and waterproofing features to securely attach IronRidge Rails to roof structures, while also protecting against water intrusion and weather damage. FlashFoot™ 12” x 1 2 ” C o v e r a g e Load Distribution Plate A solid metal plate below the L-foot increases the FlashFoot’s structural strength and prevents any deformation of the flashing during installation. Water Shedding Design A wide flashing layer combined with an elevated sealing platform maximizes the FlashFootڕs water shedding ability. Dual Mechanical Seal At the core of the FlashFoot, a pre-installed rubber bushing forms a dual mechanical seal, with its exterior compressed against the cavity of the L-foot and its interior tightly wrapping around the shaft of the lag bolt. ® Certified compliant with I%C and IRC. The FlashFoot is now installed and ready for IronRidge Rails. With provided L-foot fasteners pre- loaded into rails, drop rails into open L-foot slots. 1 2 3 4 © 2014 IronRidge, Inc. All rights reserved. Visit www.ironridge.com or call 1-800-227-9523 for more information. Version 1.02 Tech Brief Installation Overview Tools Required: tape measure, chalk line, stud finder, roofing bar, caulking gun with an approved sealant, drill with 4” bit and 2” socket. Locate rafters and snap vertical and horizontal lines to mark locations of flashings. 'rill 4” pilot holes, then backfill with an approved sealant. Slide flashing, between st and 2nd course, so the top is at least 3/4” above the edge of the 3rd course and the bottom is above the edge of the st course. Line up pilot hole with flashing hole and insert lag bolt through bonded washer, L-Foot, and flashing. Tighten lag bolt until fully seated. Testing & Certification Lag pull-out (withdrawal) capacities (lbs) in typical roof lumber (ASD) Specific Gravity 5/16” Shaft, 3” Thread Depth 'ouglas Fir, Larch .50 798 'ouglas Fir, South .4705 Engelmann Spruce, Lodgepole Pine MSR 50 f & higher.4705 Hem, Fir .4 Hem, Fir 1orth.4705 Southern Pine .55 921 Spruce, Pine, Fir .42 5 Spruce, Pine, Fir E of 2 million psi and higher grades of MSR and MEL.50 798 Sources American Wood Council, 1'S 2005, Table .2A, ..2A 1otes i Thread must be embedded in a rafter or other structural roof member. ii See I%C for required edge distances. FlashFoot is certified for compliance with the International %uilding Codes I%C & International Residential Codes IRC by IAPMO-ES. Mechanical testing conformed to the standard for Testing and Analysis of -oist Hangers and Miscellaneous Connectors EC002-20, and rain testing conformed to the 8nderwriters Laboratory Standard for Gas 9ents 8L 44- Section 25. 1st course 2nd course 3rd course Rafter Roof Mount System Strength Tested All components evaluated for superior structural performance. 6+ CertifieJ Pre-stamped engineering letters available in most states. Class A Fire Rating Certified to maintain the fire resistance rating of the existing roof. Design Software Online tool generates a complete bill of materials in minutes. Integrated Grounding UL 2703 system eliminates separate module grounding components. 20 Year Warranty Twice the protection offered by competitors. Built for solar’s toughest roofs. IronRidge builds the strongest roof mounting system in solar. Every component has been tested to the limit and proven in extreme environments. Our rigorous approach has led to unique structural features, such as curved rails and reinforced flashings, and is also why our products are fully certified, code compliant and backed by a 20-year warranty. Datasheet © 2014 IronRidge, Inc. All rights reserved. Visit www.ironridge.com or call 1-800-227-9523 for more information. Version 1.42 XR Rails Attachments Clamps & Grounding Datasheet Design Assistant Go from rough layout to fully engineered system. For free. Go to IronRidge.com/rm MacBook Pro 4'(C+6 CertifieJ Training Earn free continuing education credits, while learning more about our systems. Go to IronRidge.com/training Free Resources XR100 Rail The ultimate residential solar mounting rail. • 8’ spanning capability • Heavy load capability • Clear & black anod. finish Internal Splices All rails use internal splices for seamless connections. • Self-tapping screws • Varying versions for rails • Grounding Straps offered FlashFoot Anchor, flash, and mount with all-in-one attachments. • Ships with all hardware • IBC & IRC compliant • Certified with XR Rails Slotted L-Feet Drop-in design for rapid rail attachment. • High-friction serrated face • Heavy-duty profile shape • Clear & black anod. finish StanJoߞs Raise flush or tilted systems to various heights. • Works with vent flashing • Ships pre-assembled • 4” and 7” Lengths Tilt Legs Tilt assembly to desired angle, up to 45 degrees. • Attaches directly to rail • Ships with all hardware • Fixed and adjustable End Clamps Slide in clamps and secure modules at ends of rails. • Mill finish & black anod. • Sizes from 1.22” to 2.3” • Optional Under Clamps Grounding Mid Clamps Attach and ground modules in the middle of the rail. • Parallel bonding T-bolt • Reusable up to 10 times • Mill & black stainless T-Bolt Grounding Lugs Ground system using the rail’s top slot. • Easy top-slot mounting • Eliminates pre-drilling • Swivels in any direction Accessories Provide a finished and organized look for rails. • Snap-in Wire Clips • Perfected End Caps • UV-protected polymer XR10 Rail A low-profile mounting rail for regions with light snow. • 6’ spanning capability • Moderate load capability • Clear & black anod. finish XR1000 Rail A heavyweight mounting rail for commercial projects. • 12’ spanning capability • Extreme load capability • Clear anodized finish Tech Brief Solar Is Not Always Sunny Over their lifetime, solar panels experience countless extreme weather events. Not just the worst storms in years, but the worst storms in 40 years. High winds capable of ripping panels from a roof, and snowfalls weighing enough to buckle a panel frame. XR Rails are the structural backbone preventing these results. They resist uplift, protect against buckling and safely and efficiently transfer loads into the building structure. Their superior spanning capability requires fewer roof attachments, reducing the number of roof penetrations and the amount of installation time. XR Rail Family Force-Stabilizing Curve Sloped roofs generate both vertical and lateral forces on mounting rails which can cause them to bend and twist. The curved shape of XR Rails is specially designed to increase strength in both directions while resisting the twisting. This unique feature ensures greater security during extreme weather and a longer system lifetime. Compatible with Flat & Pitched Roofs Roof Mount utilizes XR Rails, along with optional all-in-one attachments, to secure systems flush against residential roofs. Corrosion-Resistant Materials XR Rails are compatible with FlashFoot and other pitched roof attachments. IronRidge offers a range of tilt leg options for flat roof mounting applications. All XR Rails are made of marine-grade aluminum alloy, then protected with an anodized finish. Anodizing prevents surface and structural corrosion, while also providing a more attractive appearance. XR Rail Family The XR Rail Family offers the strength of a curved rail in three targeted sizes. Each size supports specific design loads, while minimizing material costs. Depending on your location, there is an XR Rail to match. © 2014 IronRidge, Inc. All rights reserved. Visit www.ironridge.com or call 1-800-227-9523 for more information. Version 1.12 Tech Brief Rail Selection The following table was prepared in compliance with applicable engineering codes and standards. Values are based on the following criteria: ASCE 7-10, Roof Zone 1, Exposure B, Roof Slope of 7 to 27 degrees and Mean %uilding Height of 0 ft. 9isit IronRidge.com for detailed span tables and certifications. Load Rail Span Snow (PSF)Wind (MPH)4’5’ 4”6’8’10’12’ None 100 120 140 XR10 XR100 XR1000 160 10-20 100 120 140 160 30 100 160 40 100 160 50-70 160 80-90 160 XR100 XR100 is the ultimate residential mounting rail. It supports a range of wind and snow conditions, while also maximizing spans up to 8 feet. • 8’ spanning capability • Heavy load capability • Clear & black anodized finish • Internal splices available XR10 XR0 is a sleek, low-profile mounting rail, designed for regions with light or no snow. It achieves 6 foot spans, while remaining light and economical. • 6’ spanning capability • Moderate load capability • Clear & black anodized finish • Internal splices available XR1000 XR1000 is a heavyweight among solar mounting rails. It’s built to handle extreme climates and spans 12 feet or more for commercial applications. • 12’ spanning capability • Extreme load capability • Clear anodized finish • Internal splices available PV P H O T O V OL T A I C W I R E 60 0 V O L T W EIG HTS, MEASUREM E N T S A ND PACK A G I N G AWG SIZE NO. OF STRANDS INSULATION THICKNESS NOMINAL O.D.NET WEIGHT 14 19 0.060 0.190 26.8 12 19 0.060 0.207 36.1 10 19 0.060 0.231 50.6 8 19 0.075 0.292 80.3 14 7 0.060 0.190 26.8 12 7 0.060 0.207 36.1 10 7 0.060 0.231 50.6 8 7 0.075 0.292 80.3 t Stranded copper conductors t XLP insulation t UL Subject 4703 t UL 44 t UL 854 t For use in solar power applications t Rated 90°C for exposed or concealed wiring in wet or dry locations t Rated for direct burial A PPLICATIONS Suitable for use as follows: t Southwire PV Photovoltaic Wire is manufactured using stranded copper conductors with single layer XLP insulation t Bare or Tinned Conductors t -40°C to +90°C t Sunlight Resistant t RoHS Compliant t Direct Burial t Sample Print Legend: SOUTHWIRE E316464 (O) (UL) PV WIRE 10 AWG (5.26mm2) CU 600V 90˚C WET OR DRY (-40˚C) SUN RES DIRECT BURIAL VW-1 OR USE-2 600V OR RHW-2 600V — RoHS SPECIF ICATIONS CONSTRU CTION Bare or Tinned Stranded Copper Conductors XLP Insulation Direct Burial -40°C to +90°C 600 Volts STRANDED COPPER CONDUCTORS PV PHOTOVOLTAIC WIRE 600 VOLT Other sizes and strand configurations are available upon request. Also available in various colors.